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semaphore KINGFISHER PLUS+ User Manual

semaphore KINGFISHER PLUS+
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Kingfisher Plus+ Hardware Manual
KINGFISHER PLUS+
Modular RTU Hardware Reference Manual 7.16

Table of Contents

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semaphore KINGFISHER PLUS+ Specifications

General IconGeneral
Brandsemaphore
ModelKINGFISHER PLUS+
CategoryMeasuring Instruments
LanguageEnglish

Summary

1. Introduction

2. Backplanes

2.1 Overview

Explains the purpose of backplanes in Kingfisher Plus+ RTUs and introduces two families.

2.2 BA-x-PLUS Backplanes

Details the BA-x-PLUS family of passive backplanes for medium to large RTUs.

2.2.1 BA-4-PLUS: 4-slot Backplane for PC-1 Processor

Details the BA-4-PLUS backplane for use with PC-1 processor modules.

2.2.2 BA-40-PLUS: 4-slot Backplane

Describes the BA-40-PLUS backplane, identical to BA-4-PLUS but with removed connectors.

2.2.3 BA-6-PLUS: 6-slot Backplane

Details the BA-6-PLUS six-slot backplane for supporting various modules.

2.2.4 BA-12-PLUS: 12-slot Backplane

Describes the BA-12-PLUS twelve-slot backplane for supporting various modules.

2.3 BP-x-PLUS Backplanes

Describes BP-x-PLUS backplanes with integrated 5V converters for small, low-cost RTUs.

Specifications of the BP-x-PLUS backplanes

Lists detailed specifications for the BP-x-PLUS backplane series.

2.5 Linking Backplanes

Explains how to link backplanes together to create larger RTU systems.

2.5.1 Creating Racks

Explains how to organize up to 64 modules into 'racks' by linking backplanes.

2.5.3 Setting Bus Terminators

Details how to set bus terminators on BA-x-PLUS backplanes using DIP switches.

2.5.4 Setting Rack Number

Explains how to configure the rack number for BA-x-PLUS backplanes using DIP switches.

2.5.5 Setting Slot Number Range

Describes how to configure the slot numbering range for BA-x-PLUS backplanes.

3. Power Supply Modules

3.1 Overview

Explains the function of power supply modules for monitoring and control.

3.2 PS-x2 and PS-x1 Power Supply Modules

Details the PS-x2 and PS-x1 power supply modules, including features and fire risks.

3.2.1 Overview

Lists key features of PS-x2/PS-x1 modules like monitoring and redundancy support.

3.2.2 Options and Ordering Info

Provides ordering information and specification differences for PS-x2 modules.

3.2.5 Module LEDs

Explains the LED indicators for PS-x2 power supply modules.

3.2.6 PS-x2 Specifications

Lists detailed specifications for PS-12 and PS-22 power supply modules.

3.2.7 PS-x1 Specifications

Lists detailed specifications for PS-11 and PS-21 power supply modules.

3.3 PSU-x AC Power Supply Unit

Introduces PSU-x AC to DC power supply units as standalone components.

PSU-x Power Supply Modules Specifications

Lists detailed specifications for PSU-x power supply modules.

3.4 Calculating Power Requirements

Assists in selecting power supplies and backup batteries, and checking RTU power requirements.

3.4.1 Total Current Consumption

Provides typical current consumption data for various modules and configurations.

4. Processor Modules

4.1 Overview

Explains the role of processor modules in RTUs and lists available types.

4.2 PC-1: Power & Processor Module

Details the PC-1 module, its features, and configuration requirements.

4.2.1 Overview

Highlights the PC-1's integrated power supply and suitability for small installations.

4.2.2 Part Numbers

Describes the available part numbers and options for the PC-1 module.

4.2.3 PC-1 Module LEDs

Explains the function of each LED indicator on the PC-1 module.

4.2.4 PC-1 Specifications

Lists the detailed specifications for the PC-1 processor module.

4.2.5 PC-1 Pinout

Provides pinout information for Port 1 of the PC-1 module.

4.3 CP-12 Processor Module

Details the CP-12 module, its features, and reset procedures.

4.3.1 Overview

Highlights the CP-12's higher performance, communication ports, and compatibility.

4.3.3 CP-12 Module LEDs

Explains the function of each LED indicator on the CP-12 module.

4.3.4 CP-12 Specifications

Lists the detailed specifications for the CP-12 processor module.

4.3.5 CP-12 Ports

Details the fixed serial port and option board slots for the CP-12 module.

4.4 CP-30: High Performance Processor Module

Details the CP-30 module, its high performance, and programming capabilities.

4.4.1 Overview

Highlights the CP-30's ARM9 CPU, Ethernet port, and IEC-61131 compliance.

4.4.2 CP-30 Options and Ordering Info

Provides ordering information and specification differences for CP-30 modules.

4.4.3 Backup Battery / Reset to Factory Defaults

Explains how to manage backup batteries and reset CP-30 modules to factory defaults.

4.4.4 CP-30 Module LEDs

Explains the function of each LED indicator on the CP-30 module.

4.4.5 CP-30 Specifications

Lists the detailed specifications for the CP-30 processor module.

4.4.6 CP-30 Ports

Details the Ethernet port and option board slots for the CP-30 module.

5. Communications Modules

5.1 Overview

Explains the use of communications modules for adding ports and protocol capability.

5.2 MC-10/11/30 Communications Modules

Details the MC-10/11/30 modules, their features, and superseded status.

5.2.1 Overview

Highlights the MC-10/11/30's multiple ports and availability of option boards.

5.2.2 MC-10/11/30 Module LEDs

Explains the LED indicators for the MC-10/11/30 modules.

5.2.3 MC-10/11/30 Specifications

Lists the detailed specifications for the MC-10/11/30 communications modules.

5.2.5 MC-10/11/30 Ports

Details the serial ports and option board slots for the MC-10/11/30 modules.

5.3 MC-12 Communications Module

Details the MC-12 module, its features, and compatibility.

5.3.1 Overview

Highlights the MC-12's multiple ports, redundancy support, and similarity to CP-12.

5.3.2 MC-12 Module LEDs

Explains the LED indicators for the MC-12 module.

5.3.3 MC-12 Specifications

Lists the detailed specifications for the MC-12 communications module.

5.3.4 MC-12 Ports

Details the serial port and option board slots for the MC-12 module.

5.4 MC-31 Communications Module

Details the MC-31 module, its Ethernet port, and compatibility with CP-30.

5.4.1 Overview

Highlights the MC-31's Ethernet port, redundancy support, and swap capability.

5.4.2 MC-31 Options and Ordering Info

Provides ordering information and specification differences for MC-31 modules.

5.4.3 MC-31 Module LEDs

Explains the LED indicators for the MC-31 module.

6. Communications Option Boards

6.1 Overview

Lists available option boards for CP-12/30 and MC-12/31 modules.

6.2 Compatibility

Summarizes compatibility information between option boards and various modules.

6.3 Installing and removing Option Boards

Provides instructions and warnings for installing and removing option boards.

6.4 Option Board I: Isolated Serial

Explains the functionality of the Isolated Serial option board for RS-232, RS-485, RS-422.

6.4.1 Overview

Details the Isolated Serial option board's capabilities and specifications.

6.4.2 Serial Option Board Connections

Details the RJ45 pin assignments for Serial Option Board connections.

6.5 Option Board I2: Dual Isolated Serial

Explains the Dual Isolated Serial option board providing two independent RS-232, RS-485, or RS-422 interfaces.

6.5.1 Overview

Details the Dual Isolated Serial option board's capabilities and specifications.

6.5.2 Dual Serial Option Board Connections

Details the RJ45 pin assignments for Dual Serial Option Board connections.

6.6 Option Board F: Fibre Optic Serial Board

Details the Fibre Optic Serial option board for serial interface via fibre optic cable.

Option Board F Specifications

Lists specifications for the Fibre Optic Serial option board.

6.7 Option Board D: 33.6 kbps Dial Option Board

Details the Dial Option Board providing a V34 PSTN interface.

Dial Option Board Connections

Details the RJ45 pin assignments for the Dial Option Board.

6.8 Option Board L: Line/Analogue Radio Interface

Details the Line/Analogue Radio option board for Private Line or radio interface.

6.8.1 Line Board Connections

Details the RJ45 pin assignments for the Line/Radio option board connections.

6.8.3 2-Wire Line, point-to-point

Explains 2-wire point-to-point line connection configuration.

6.8.4 2-Wire Line, multi-drop

Explains 2-wire multi-drop line connection configuration.

6.8.5 4-Wire Line, point-to-point

Explains 4-wire point-to-point line connection configuration.

6.8.6 4-Wire Line, multi-drop

Explains 4-wire multi-drop line connection configuration.

Line/Radio Option Board Specifications

Lists the technical specifications for the Line/Radio Option Board.

6.9 Option Board H: HART Interface

Details the HART Interface option board for Bell 202 protocol support.

6.9.1 HART Board Connections

Details the RJ45 pin assignments for the HART Interface board.

HART Option Board Specifications

Lists the technical specifications for the HART Interface Option Board.

6.10 Option Boards T3 & T2: 10/100 Ethernet Controller

Details the Ethernet Option Boards for 10/100 Mbps connectivity.

Ethernet Option Board Specifications

Lists specifications for T3 (production) and T2 (superseded) Ethernet controllers.

6.11 Option Board A3: Fibre Optic Ethernet

Details the A3 Fibre Optic Ethernet option board for fibre optic connectivity.

A3 Ethernet Option Board Specifications

Lists specifications for the A3 Fibre Optic Ethernet option board.

6.12 Option Board R2: Australian Spread Spectrum Radio

Details the R2 Spread Spectrum radio option board for Australian data links.

R2 Spread Spectrum Radio Board Specifications

Lists specifications for the R2 Australian Spread Spectrum Radio option board.

6.13 Option Board R3: International Spread Spectrum Radio

Details the R3 Spread Spectrum radio option board for international data links.

R3 Spread Spectrum Radio Board Specifications

Lists specifications for the R3 International Spread Spectrum Radio option board.

6.14 Option Board R4: US/Canada Spread Spectrum Radio

Details the R4 Spread Spectrum radio option board for US/Canada data links.

R4 Spread Spectrum Radio Board Specifications

Lists specifications for the R4 US/Canada Spread Spectrum Radio option board.

7. PC-1 Option Boards

7.1 PC-1 Serial Option Board

Details the PC-1 Serial Option Board for RS-232 or RS-485 interfaces.

PC-1 Serial Board Connections

Details the RJ45 pin assignments for the PC-1 Serial Option Board.

7.2 PC-1 Modem Board PL: Two Wire Line

Details the PC-1 Modem Board for 2-wire point-to-point connections.

PC-1 Modem Board Connections

Details the RJ45 pin assignments for the PC-1 Modem Board connections.

7.3 PC-1 Modem Board: Analogue Radio Interface

Details the PC-1 Modem Board for analogue radio interfaces.

PC-1 Analogue Radio Board Connections

Details the RJ12 pin assignments for the PC-1 Analogue Radio Board.

8. IO Modules Overview

IO Modules Field Connector

Describes the 20-terminal I/O connector block on IO modules for field connections.

9. Analogue Input Modules

9.1 AI-1: 8 Channel Analogue Current Input Module

Details the AI-1 module's features, including 12-bit resolution and 8 channels.

9.1.1 Overview

Highlights AI-1 features like scan rate, isolated DC output, and current/voltage inputs.

9.1.2 AI-1 Module LEDs

Explains the LED indicators for the AI-1 module.

9.1.3 AI-1 Specifications

Lists the detailed specifications for the AI-1 analogue input module.

9.1.4 AI-1 Wiring Diagram

Shows the wiring diagram for the AI-1 module.

9.2 AI-10: 8 Channel High Impedance Analogue Input Module

Details the AI-10 module's high impedance inputs and 16-bit resolution.

9.2.1 Overview

Highlights AI-10 features like isolation, bipolar channels, and scan rate.

9.2.2 AI-10 Module LEDs

Explains the LED indicators for the AI-10 module.

9.2.3 AI-10 Specifications

Lists the detailed specifications for the AI-10 analogue input module.

9.2.4 AI-10 / AI-10-V Wiring Diagram

Shows the wiring diagram for the AI-10 and AI-10-V modules.

10. Analogue Output Module

10.1 AO-3: Analogue Output Module

Details the AO-3 module with four 12-bit current loop outputs.

10.1.1 Overview

Highlights AO-3 features like resolution, isolation, open loop detection, and current outputs.

10.1.2 AO-3 Module LEDs

Explains the LED indicators for the AO-3 module.

10.1.3 AO-3 Specifications

Lists the detailed specifications for the AO-3 analogue output module.

10.1.4 AO-3 Wiring Diagram

Shows the wiring diagram for the AO-3 module.

11. Digital Input Modules

11.2 DI-5: DC Input 16 Channel Digital Input Module

Details the DI-5 module, its 16 channels, and pulse counting capabilities.

11.2.1 Overview

Highlights DI-5 features like pulse counting, polarity, and isolated DC outputs.

11.2.2 DI-5 Module LEDs

Explains the LED indicators for the DI-5 module.

11.2.3 DI-5 Specifications

Lists the detailed specifications for the DI-5 digital input module.

11.2.4 DI-5 Wiring Diagram

Shows the wiring diagram for the DI-5 module.

11.3 DI-10: AC or DC Input, 16 Channel

Details the DI-10 module for AC/DC inputs, counters, and event recording.

11.3.1 Overview

Highlights DI-10 features like counters, isolated output, debounce, and hot-swappability.

11.3.2 DI-10 Options and Ordering Info

Provides ordering info and feature differences for DI-10 versions, including GPS.

11.3.3 Theory of operation

Explains the theory of operation for DI-10 v3.2 module.

11.3.4 Configurable Functions

Describes configurable functions like counters, inversion, and debounce for DI-10.

11.3.5 Sequence of Events Recording

Explains the Sequence-of-Event (SoE) recording capability of the DI-10 module.

11.3.6 GPS Time Synchronisation (Optional)

Details the optional GPS time synchronisation feature for DI-10 modules.

11.3.7 DI-10 Module LEDs

Explains the LED indicators for DI-10 modules.

11.3.8 DI-10 Specifications

Lists the detailed specifications for the DI-10 digital input module.

11.3.9 DI-10 Wiring Diagram

Shows the wiring diagram for the DI-10 module.

12. Digital Output Modules

12.1 Overview

Introduces digital output modules: DO-1, DO-2 (relay) and DO-6 (transistor).

12.2 Switching Inductive Loads

Provides advice on using suppression circuits when switching inductive loads.

12.3 DO-1: 8 Channel Isolated Relay Output Module

Details the DO-1 module with 8 SPDT isolated relay outputs.

12.3.1 Overview

Highlights DO-1 features like SPDT relays, common per pair, and AC/DC switching.

12.3.2 DO-1 Module LEDs

Explains the LED indicators for the DO-1 module.

12.3.3 DO-1 Specifications

Lists the detailed specifications for the DO-1 relay output module.

12.3.4 DO-1 Wiring Diagram

Shows the wiring diagram for the DO-1 module.

12.4 DO-2: 16 Channel Relay Output Module

Details the DO-2 module with 16 SPST normally open relay outputs.

12.4.1 Overview

Highlights DO-2 features like SPST relays, commons per group, and AC/DC switching.

12.4.2 DO-2 Module LEDs

Explains the LED indicators for the DO-2 module.

12.4.3 DO-2 Specifications

Lists the detailed specifications for the DO-2 relay output module.

12.4.4 DO-2 Wiring Diagram

Shows the wiring diagram for the DO-2 module.

12.5 DO-6: 16 Channel Open Drain Output Module

Details the DO-6 module with 16 open-drain outputs.

12.5.1 Overview

Highlights DO-6 features like open-drain outputs and compatibility with relay boards.

12.5.2 DO-6 Module LEDs

Explains the LED indicators for the DO-6 module.

12.5.3 DO-6 Specifications

Lists the detailed specifications for the DO-6 open drain output module.

12.5.4 DO-6 Wiring Diagram

Shows the wiring diagram for the DO-6 module.

13. Relay Expansion Boards

13.1 Overview

Introduces Relay Expansion Boards for use with the DO-6 module.

13.2 TEL REL 002: SPDT Relay Board

Details the TEL REL 002 board with 16 SPDT isolated relay outputs.

13.2.1 Overview

Highlights TEL REL 002 features like SPDT outputs and isolation.

13.2.2 TEL REL 002 Specifications

Lists the detailed specifications for the TEL REL 002 SPDT Relay Board.

13.2.3 TEL REL 002 Wiring Diagram

Shows the wiring diagram for the TEL REL 002 board.

13.3 TEL REL 003: SPST Relay Board

Details the TEL REL 003 board with 16 SPST relay outputs and higher inductive rating.

13.3.1 Overview

Highlights TEL REL 003 features like SPST outputs and inductive rating.

13.3.2 TEL REL 003 Specifications

Lists the detailed specifications for the TEL REL 003 SPST Relay Board.

13.3.3 TEL REL 003 Wiring Diagram

Shows the wiring diagram for the TEL REL 003 board.

13.4 TEL REL 004: DPDT Relay Board

Details the TEL REL 004 board with 16 DPDT relay outputs.

13.4.1 Overview

Highlights TEL REL 004 features like DPDT outputs and normally open/closed operation.

13.4.2 TEL REL 004 Specifications

Lists the detailed specifications for the TEL REL 004 DPDT Relay Board.

13.4.3 TEL REL 004 Wiring Diagram

Shows the wiring diagram for the TEL REL 004 board.

14. Combination IO Modules

14.1 IO-2: Combinational Digital IO Module

Details the IO-2 module with 8 SPST relay outputs and digital inputs.

14.1.1 Overview

Highlights IO-2 features like relay outputs and digital inputs.

14.1.2 IO-2 Module LEDs

Explains the LED indicators for the IO-2 module.

14.1.3 IO-2 Specifications

Lists the detailed specifications for the IO-2 combinational IO module.

14.1.4 IO-2 Wiring Diagram

Shows the wiring diagram for the IO-2 module.

14.2 IO-3: Combinational Analogue/Digital IO Module

Details the IO-3 module with analogue inputs/outputs and digital inputs/outputs.

14.2.1 Overview

Highlights IO-3 features like relay outputs, analogue inputs/outputs, and digital inputs.

14.2.2 IO-3 Module LEDs

Explains the LED indicators for the IO-3 module.

14.2.3 IO-3 Specifications

Lists the detailed specifications for the IO-3 combinational IO module.

14.2.4 IO-3 Wiring Diagram

Shows the wiring diagram for the IO-3 module.

14.3 IO-4: Combinational Analogue / Digital IO Module

Details the IO-4 module with relay outputs, analogue inputs, and digital inputs.

14.3.1 Overview

Highlights IO-4 features like relay outputs, analogue inputs, and digital inputs.

14.3.2 IO-4 Module LEDs

Explains the LED indicators for the IO-4 module.

14.3.3 IO-4 Specifications

Lists the detailed specifications for the IO-4 combinational IO module.

14.3.4 IO-4 Wiring Diagram

Shows the wiring diagram for the IO-4 module.

14.4 IO-5: Combinational Analogue / Digital IO Module

Details the IO-5 module with analogue inputs/outputs, digital inputs, and sinking outputs.

14.4.1 Overview

Highlights IO-5 features like analogue inputs/outputs, digital inputs, and sinking outputs.

14.4.2 IO-5 Module LEDs

Explains the LED indicators for the IO-5 module.

14.4.3 IO-5 Specifications

Lists the detailed specifications for the IO-5 combinational IO module.

14.4.4 IO-5 Wiring Diagram

Shows the wiring diagram for the IO-5 module.

15. Adaptors and Cables

15.1 Overview

Introduces adaptor and cable accessories for communications interfacing.

15.2 RTU Test Cables

Details various test cables like null modem and Ethernet crossover cables.

15.3 Device Cables and Adaptors

Lists various device cables and adaptors for connecting radios, modems, and panels.

16. Accessories

16.1 MBR-3: 19” Rack Mounting for BA-12-PLUS

Describes the MBR-3 mounting brackets for rack-mounting BA-12-PLUS backplanes.

16.2 TEL-RAK-002: 19” Rack Mounting for BA-4/6/40

Describes the TEL-RAK-002 mounting brackets for rack-mounting BA-4/6/40 backplanes.

16.3 Battery Bracket: 7 Ah Battery Mounting Bracket

Describes the battery bracket for mounting a 7 Ah backup battery.

17. Glossary

Terms and Abbreviations

Defines common terms and abbreviations used in the manual.

18. Appendix A: System Installation

Enclosure Requirements

Outlines requirements for enclosures used for installing RTU components.

Mains Power Connection

Details safety precautions and requirements for connecting mains power.

Earth / Ground Conductors

Explains system grounding methods and conductor recommendations.

Safety Earth / Ground

Explains how to connect the RTU backplane to safety earth for electrical shock protection.

Functional Earth / Ground

Defines functional earth connection and its limitations.

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