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SINAMICS S120 Combi
Siemens SINAMICS S120 Combi Equipment Manual
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Motor Mod
ules Bo
oksize C
ompact
as expa
nsion ax
es
6.3
Interfac
e descr
iption
144
SINAMICS
S
120
Combi
Manual
,
(GH9),
07/
2016
,
6SL3097
-
4AV00-0BP5
Figure
6-2
Interface
ov
ervi
ew, Double M
otor Module Boo
k
size C
ompact
(example: 2
x 5 A)
143
145
Table of Contents
Default Chapter
5
Preface
5
Table of Contents
13
1 Fundamental Safety Instructions
21
General Safety Instructions
21
Safety Instructions for Electromagnetic Fields (EMF)
25
Handling Electrostatic Sensitive Devices (ESD)
25
Industrial Security
26
Residual Risks of Power Drive Systems
27
2 System Overview
29
SINAMICS S120 Combi Components
29
System Data
32
Derating as a Function of the Installation Altitude and Ambient Temperature
34
3 Line-Side Power Components
37
Introduction
37
Information on the Disconnector Unit
38
Overcurrent Protection by Means of Line Fuses and Circuit Breakers
38
Line Supply Connection Via Residual-Current Devices
40
Overvoltage Protection
42
Line Filters
43
Description
43
Safety Information
44
Interface Description
46
Overview
46
Line/Load Connection
47
Dimension Drawing
47
Technical Data
48
Line Reactors
48
Description
48
Safety Information
49
Connection Description
50
Overview
50
Line/Load Connection
51
Dimension Drawings
52
Technical Data
53
Line Connection Versions
55
Ways of Connecting the Line Supply
55
Operating Line Connection Components on the Line Supply
56
Operation of the Line Connection Components Via a Transformer
57
Safety Information
57
Line Connection Conditions
57
Dimensioning an Isolating Transformer/Autotransformer for Several Loads
58
Operating Line Connection Components Via an Autotransformer
62
Operating Line Connection Components Via an Isolating Transformer
64
4 S120 Combi Power Modules
67
Introduction
67
Description
67
Module Versions
69
Approved Controls
70
Expansion Axes that Can be Connected
71
Safety Information
72
Interface Description
75
Overview Diagrams
76
X1 Line Connection
80
X2-X5 Motor Connection
80
X11 Brake Connection
82
X12/X13 Fan Connection
83
X21/X22 EP Terminals
84
X200-X205 DRIVE-Cliq Interfaces
86
X220 TTL Encoder
88
X224 24 V Connector
92
Connection Examples
93
Meaning of the Leds on the S120 Combi
96
Dimension Drawings
97
Installation
99
Drilling Patterns and Installation Cut-Outs
99
Installing the Reinforcement Plates
101
Description
101
Installation
102
Technical Data
105
Installing an S120 Combi Power Module
106
Assembling a Drip Protection Grid
107
Mounting an External Fan Module
108
Description
108
Overview
108
Dimension Drawing
110
Installation
111
Technical Data
114
Electrical Connection
114
Stripped Length for the Line Supply and Power Cables
114
Line Supply Cable
116
Power Cables for Motors
117
Signal Cables at the EP Terminals
118
Technical Data
119
Characteristic Curves
123
Derating Characteristics
130
5 Topology Rules for DRIVE-Cliq
131
Connection Examples
134
Operation with a 3 Axes Power Module
134
Operation with a 4 Axes Power Module
136
6 Motor Modules Booksize Compact as Expansion Axes
139
Description
139
Safety Information
140
Interface Description
143
Overview
143
X1/X2 Motor Connection
145
X11/X12 Motor Brake Connection
146
X21/X22 EP Terminals / Temperature Sensor Motor Module
147
X200-X203 DRIVE-Cliq Interface
148
Connection Example
149
Meaning of the Leds on the Motor Module Booksize Compact
150
Dimension Drawings
151
Installation
154
Technical Data
155
Characteristics
157
600 DC Link Components
161
Control Supply Module CSM
161
Description
161
Safety Information
162
Interface Description
164
Overview
164
X1 Line Connection
165
X21 Signaling Contact
166
X24 24 V Terminal Adapter
166
S1 DIP Switch
167
Connection Example
168
Meaning of the Leds on the Control Supply Module
170
Dimension Drawing
171
Installation
172
Technical Data
173
Characteristics
174
Braking Module Booksize
175
Description
175
Safety Information
177
Interface Description
179
Overview
179
X1 Braking Resistor Connection
180
X21 Digital Inputs/Outputs
181
Connection Example
182
Meaning of the Leds
183
Dimension Drawing
184
Installation
185
Technical Data
186
Characteristic Curves
187
Braking Resistors
188
Description
188
Safety Information
189
Dimension Drawings
190
Technical Data
192
8 Electrically Connecting Motor Modules and DC Link Components
193
Introduction
193
Removing the Front Cover and Opening the DC Link Cover on the S120 Combi
193
Connection of DC Link Busbars and 24 V Busbars
196
Connecting an Additional Component
199
9 Additional System Components
203
Terminal Module TM54F
203
Description
203
Safety Information
204
Interface Description
205
Overview
205
X500/X501 DRIVE-Cliq Interfaces
206
X514 Power Supply for Digital Outputs and Sensors
206
X520 Sensor Power Supply
207
X521 Fail-Safe Digital Inputs + Power Supply with Forced Dormant Error Detection
207
X522 Fail-Safe Digital Inputs
208
X523 Fail-Safe Digital Output
209
X524 Electronics Power Supply
210
X525 Fail-Safe Digital Output
211
X531 Fail-Safe Digital Inputs + Power Supply with Forced Dormant Error Detection
212
X532 Fail-Safe Digital Inputs
213
X533 Fail-Safe Digital Output
214
X535 Fail-Safe Digital Output
215
Connection Example
216
Meaning of Leds
217
Dimension Drawing
219
Installation
220
Protective Conductor Connection and Shield Support
221
Technical Data
222
DRIVE-Cliq Hub Module DMC20
222
Description
222
Safety Information
223
Interface Description
224
Overview
224
X524 Electronics Power Supply
225
X500-X505 DRIVE-Cliq Interfaces
225
Meaning of the LED on the DMC20
226
Dimension Drawing
227
Installation
228
Technical Data
229
DRIVE-Cliq Hub Module External DME20
229
Description
229
Safety Information
230
Interface Description
231
Overview
231
X500-X505 DRIVE-Cliq Interfaces
232
X524 Electronics Power Supply
232
Dimension Drawing
234
Installation
235
Technical Data
235
Specifications for Use with UL Approval
236
10 Encoder System Connection
237
Sensor Module Cabinet-Mounted SMC20
237
Description
237
Product-Specific Safety Instructions
237
Interface Description
239
Overview
239
X500 DRIVE-Cliq Interface
240
X520 Encoder System Interface
241
X524 Electronics Power Supply
242
Meaning of the LED on the Sensor Module Cabinet-Mounted SMC20
243
Dimension Drawing
244
Mounting
244
Technical Data
246
Sensor Module Cabinet-Mounted SMC30
247
Description
247
Interface Description
248
Overview
248
X500 DRIVE-Cliq Interface
249
X520 Encoder System Interface
249
X521 / X531 Alternative Encoder System Interface
251
X524 Electronics Power Supply
253
Meaning of the Leds
254
Meaning of Leds on the Sensor Module Cabinet-Mounted SMC30
254
Cause and Rectification of Faults
255
Dimension Drawing
255
Mounting
256
Protective Conductor Connection and Shield Support
257
Technical Data
258
Sensor Module External SME20
263
Description
263
Safety Information
263
Interface Description
264
Overview
264
Connection Example
264
DRIVE-Cliq Interface
265
Encoder System Interface
266
Dimension Drawing
267
Installation
268
Technical Data
269
Sensor Module External SME25
271
Description
271
Interface Description
271
Overview
271
Connection Example
272
DRIVE-Cliq Interface
272
Encoder System Interface
273
Dimension Drawing
274
Installation
275
Technical Data
276
11 Accessories
279
DRIVE-Cliq Cabinet Bushing
279
Description
279
Interface Description
280
Overview
280
Dimension Drawings
281
DRIVE-Cliq Cabinet Bushing for Cables with DRIVE-Cliq Connectors
282
Technical Data
284
DRIVE-Cliq Coupling
284
Description
284
Safety Information
284
Interface Description
285
Overview
285
Dimension Drawing
285
Mounting
286
Technical Data
286
12 Cabinet Design and EMC
287
General Information
287
Safety Information
288
Directives
289
Notes on Electromagnetic Compatibility (EMC)
289
Cable Shielding and Routing
291
24 V DC Supply
293
General Information
293
Power Supply and Connection of Components
295
Overcurrent Protection in the 24 V Solid-State Circuit
297
Typical 24 V Current Consumption of the Components
298
Selecting Power Supply Units
300
Connection System
301
DRIVE-Cliq Signal Cables
301
Power Cables for Motors
302
Approved Power Cables
302
Current-Carrying Capacity and Derating Factors for Power Cables and Signal Cables
305
Connectable Conductor Cross-Sections for Spring-Loaded Terminals
306
Connectable Conductor Cross-Sections for Screw Terminals
307
Cable Lugs
308
Protective Connection and Equipotential Bonding
308
Note on Control Cabinet Cooling
310
General Information
310
Ventilation
313
Dimensioning Climate Control Equipment
315
Power Loss of Components in Rated Operation
316
General Information
316
Power Losses for SINUMERIK Control Systems, DC Link Components and Supplementary System Components
316
Power Losses for S120 Combi Power Modules
317
Power Loss for Line Filters and Line Reactors
317
Electronics Losses of Power Units
318
Losses in Partial-Load Operation
319
13 Service and Maintenance
321
Spare Parts
321
Replacing the Fan
322
Safety Instructions When Replacing a Fan
322
Replacing the Internal Fan on the S120 Combi Power Module
322
Replacing the Fan on the Motor Modules Booksize Compact
325
Replacing the Fan on the Control Supply Module
328
Cleaning the S120 Combi Heat Sink
331
Forming the DC Link Capacitors
334
Recycling and Disposal
335
Appendix
337
List of Abbreviations
337
Documentation Overview
347
Index
349
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Siemens SINAMICS S120 Combi Specifications
General
Brand
Siemens
Model
SINAMICS S120 Combi
Category
Control Unit
Language
English
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