Toro Reelmaster 3100-D - Page 364

DisassemblingtheGearBoxAssembly(continued)
CAUTION
Usethe1-3/8”atsontheinputshafttopreventtheinputshaft
fromrotatingduringadapterremoval.DONOTusethe1/2”hexon
theinputshafttosecuretheshaftduringadapterremovalorinput
shaftdamagemayoccur.
1.Removeinputshaftadapter(item1inFigure209)ifnecessary.
2.Removethedrain/llpluganddraintheoilfromthegearbox.
3.Removefour(4)socketheadcapscrews(item22)andseparatethegear
boxcoverandhousing.
4.Removeanddiscardthecovergasket.
5.Slidethesungear,ringgearandplanetgearsfromthepinsonthegear
boxhousing.
6.Continuetodisassemblethegearboxasnecessary.
7.Carefullycleananygasketmaterialfromgearboxhousingandcover.
8.InspectV-ring,seals,bearings,gearsandbushingsingearboxassembly.
Replacedamagedorworncomponentsasnecessary.
AssemblingtheGearBoxAssembly
g343773
Figure210
1.Ifsungear,ringgearorgearboxhousingbearingsarereplaced,press
bearingsallthewaytoshoulderinpart.
2.Ifangebushingsarereplaced,ensurebushingangeisfullyseatedagainst
part.
3.EnsureallretainingringsandO-ringsarefullyseatedinringgroove.
4.LubricateseallipsandO-ringsbeforeinstallingshafts.
5.Ifidlergearassemblieswereremoved(Gearboxfor7in.reelcuttingunits
only)tightenidlergearcapscrewfrom9to11N·m(85to95in-lb).
6.Lubricateplanetgearandsungearpinsingearboxhousingwithgearoil
andinstallplanet,ringandsungears.
7.Cleangasketsurfaceongearboxhousingandcoverwithsolventandinstall
newgasket.
UniversalGroomer(Optional):ServiceandRepairs
Page9–10
Reelmaster
®
3100-D/3105-D
20252SLRevA