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Xerox PHASER 6130 Service Manual

Xerox PHASER 6130
454 pages
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Service Manual
Phaser
®
6130
701P47121
Color Laser Printer

Table of Contents

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Xerox PHASER 6130 Specifications

General IconGeneral
ColorYes
Print technologyLaser
Maximum resolution2400 x 600 DPI
Warm-up time (from sleep mode)25 s
Time to first page (black, normal)14 s
Time to first page (color, normal)17 s
Print speed (black, normal quality, A4/US Letter)16 ppm
Print speed (color, normal quality, A4/US Letter)12 ppm
Maximum internal memory1152 MB
Sound power level (standby)25.7 dB
Sound pressure level (printing)51.6 dB
Total input capacity250 sheets
Total output capacity150 sheets
Maximum input capacity251 sheets
Media weight (tray 1)64 - 220 gsm
Multi-Purpose Tray media weight64 - 164 g/m²
FunctionsPrint
I/O ports10/100BaseTX Ethernet, USB 2.0
Device managerAuto IP, BOOTP/RARP, DHCP, PrintingScout Alert Notification, SNMP v.2, Xerox CentreWare Internet Services Embedded Web Server, Email alerts
Package length558.79 mm
Depth (imperial)17.5 \
Width (imperial)15.75 \
Height (imperial)15.3 \
Security featuresSecure Print
Power requirements220–240 VAC, 50/60 Hz
Networking features10/100 Base-TX Ethernet
Color space standardICM, ICC, PANTONE Color Approved
Enhanced scan resolution600 x 600 DPI
Storage temperature (T-T)32 - 95 °F
Power consumption (active)280 W
Compatible operating systemsWindows 2000/2003 Server/XP/XP Home Edition (SP1 +)/ Vista, Mac OSX 10.2 +, Linux: SUSE 9.2 +/Turbo Linux 10/ Red Hat ES3 +/Fedora Core/Yellow Dog 3.X
Acoustic power emissions (standby)43 dB
Non-operating relative humidity (non-condensing)15 - 85 %
Acoustic power emissions (active, print, copy or scan)64.6 dB
PCL fonts81
Printer fontsPCL, PostScript
Country of originChina
Maximum duty cycle40000 pages per month
Recommended duty cycle3000 pages per month
Number of PostScript fonts136
Sustainability certificatesENERGY STAR
Power consumption (standby)50 W
Power consumption (PowerSave)5 W
Operating temperature (T-T)5 - 32 °C
Operating relative humidity (H-H)15 - 80 %
CertificationFCC 15 B, UL 60950-1/CSA 60950-1-03, CE Mark 73/23/EEC, 89/336, EEC, Section 508 ADA
Package width533.39 mm
Package height507.99 mm
Package weight22226.4 g
Weight and Dimensions IconWeight and Dimensions
Depth445 mm
Width400 mm
Height389 mm
Dimensions (WxDxH)400 x 394 x 389 mm

Summary

Service Terms

Manual Terms

Defines terms like Note, Caution, Warning used for information and safety.

Product Terms

Defines terms like Caution and Danger related to hazards.

Power Safety Precautions

Power Source

Details voltage requirements and proper grounding for safe operation.

Disconnecting Power

Explains when and how to safely disconnect the printer's power cord.

Electrostatic Discharge (ESD) Precautions

ESD Precautions Techniques

Lists techniques to reduce component damage caused by static electricity.

Service Safety Summary

General Guidelines

Provides essential safety advice for qualified service personnel.

Warning Labels

Emphasizes reading and obeying all posted warning labels on the printer.

Safety Interlocks

Stresses ensuring covers and interlock switches function correctly.

Class 1 Laser Product

Explains the Class 1 laser classification and safety during servicing.

General Information

Printer Introduction and Overview

Provides a general overview of the Phaser 6130 Color Laser Printer's design and features.

Technical Support Information

Lists resources for updates, service bulletins, and technical support contacts.

Printer Configurations

Details the available features and configurations for the Phaser 6130 printer.

Parts of the Printer

Identifies and illustrates the external parts of the printer.

Printer Options

Lists and describes available printer options such as memory and network cards.

Maintenance Items

Lists printer parts with limited life that require periodic replacement.

Consumables

Describes the printer's consumables, primarily toner cartridges.

Printer Specifications

Provides detailed functional and performance specifications for the printer.

Memory Specifications

Details the printer's memory capacity and supported RAM types.

Electrical Specifications

Lists electrical specifications including voltage, current capacity, and power consumption.

Print Speed

Provides print speed specifications based on resolution and paper type.

Environmental Specifications

Specifies operating conditions for temperature, humidity, and altitude.

Operating Mode

Describes the different operating modes of the printer: Running, Ready, and Power Saver.

First Print Output Time (FPOT)

Defines and lists FPOT specifications for color and mono printing.

Image Specifications

Provides specifications for print area, skew, parallelism, linearity, magnification, and registration.

Physical Dimensions and Clearances

Lists printer dimensions and minimum clearance requirements for installation.

Mounting Surface Specifications

Details requirements for printer mounting surface flatness and tilt.

Media and Tray Specifications

Lists supported paper sizes, types, weights, and envelopes.

Controller Functions

Describes controller functions related to job management and print volume.

RAM Disk

Explains RAM Disk functions and requirements for features like Collation and Secure Print.

Form Overlay

Describes the function for writing PCL6 forms downloaded into RAM Disk.

Font Download

Explains how PCL6 fonts can be downloaded into RAM Disk.

Billing Meters

Describes the print counters for tracking color, mono, and total pages printed.

ID Print

Explains how to position and print the User Name on the page.

Non-Genuine Mode

Describes the mode where the printer stops accepting print requests when toner life ends.

Toner Remaining Amount

Explains how CentreWare Internet Services and PrintingScout display toner remaining.

Maintenance Function

Describes the printer's maintenance functions, including firmware updates.

Diagnostics

Explains the available diagnostic functions: Auto and Manual Diagnostics.

Information Pages

Describes printing information pages like Demo Page and Configuration Page.

Theory of Operation

Phaser 6130 Operational Overview

Provides an overview of the Phaser 6130's full-color laser design and CMYK process.

Printing Process

Details the seven steps involved in the printer's electrophotographic print process.

Paper Path of the Printer

Illustrates the paper path route through the printer from input to output.

Paper Path Components

Identifies and illustrates the components along the paper path.

Major Assemblies and Functions

Classifies major printer components by category for understanding their functions.

Printer Modes

Describes the printer's operational modes: Ready, Printing, Sleep, and Deep Sleep.

Printer Control

Explains printer control functions like paper size detection and light quantity control.

Drive Transmission

Illustrates the power transmission paths for the Main Drive and Sub-Drive assemblies.

Error Messages and Codes

Introduction

Explains how error messages and codes guide the troubleshooting process.

Accessing Error History Report

Provides steps to access and print the printer's error history report.

Error History Report

Describes the contents of the Error History Report for jam and system fail errors.

Servicing Instructions

Outlines a service checklist for diagnosing and resolving printer problems.

Error Messages Abbreviations

Lists common abbreviations used in error messages for display space limitations.

Error Message and Chain Link Code Summary

Provides a summary table of errors, codes, messages, and page references for procedures.

Image Processor Board Errors

Details troubleshooting procedures for flash memory errors on the Image Processor Board.

Out of Memory

Troubleshooting steps when the printer memory is full and cannot continue printing.

PDL Error

Troubleshooting steps for errors related to Printer Command Language (PCL).

Network/FontROM/MACaddress/RAM/Controller/NVRAM/ASIC Error

Troubleshooting steps for errors occurring on the Image Processor Board.

PAGEC Time Error

Troubleshooting steps for PAGEC time errors related to the Image Processor Board.

RAM Error

Troubleshooting steps for detected DIMM slot RAM errors.

Toner Cartridge Errors

Troubleshooting for errors related to toner cartridge detection, type, and level.

Jam Errors

Troubleshooting procedures for various paper jam locations within the printer.

MPC Errors

Troubleshooting steps for errors related to the Multi-Protocol Network Card.

Transfer Unit Errors

Troubleshooting for CTD Sensor errors and Transfer Unit life status.

Imaging Unit Errors

Troubleshooting for errors related to Imaging Unit installation and CRUM.

Cover Open Errors

Troubleshooting steps for Front Cover and Side Door open errors.

MCU Errors

Troubleshooting steps for MCU firmware and NVRAM errors.

Laser Unit Errors

Troubleshooting steps for errors detected in the Laser Unit.

System Error

Troubleshooting steps for MCU communication errors.

Other Errors

Troubleshooting for invalid job, download mode, K mode solenoid, and environment sensor errors.

General Troubleshooting

Introduction

Covers system startup, POST, service diagnostics, and troubleshooting non-error related issues.

System Startup

Describes the typical printer startup sequence and its stages.

Power On Self Test (POST)

Lists and describes the diagnostic tests performed during the printer's power-on self-test.

Service Diagnostics

Explains how to access and use the printer's built-in diagnostics.

Service Mode Menu Map

Illustrates the navigation structure of the Service Mode menus.

Printer Components

Identifies and illustrates key mechanical components and sensors within the printer.

Service Mode Diagnostic Tests

Lists diagnostic tests and their descriptions, including error codes and relevant tests.

Control Panel Troubleshooting

Provides troubleshooting steps for control panel issues like 'Ready' state failures or blank displays.

Engine Test Print

Describes how to perform an engine test print to isolate hardware problems.

Inoperable Printer Troubleshooting

Guides for troubleshooting inoperable printers, including power-up sequence and warming-up issues.

AC Power Supply Troubleshooting

Describes troubleshooting steps for AC power supply issues.

DC Power Supply Troubleshooting

Details troubleshooting for LVPS overcurrent, overvoltage protection, and general LVPS issues.

+24 VDC Interlock Switch

Troubleshooting steps for the +24 VDC Interlock Switch.

Abnormal Noise and Electrical Problems

Troubleshooting steps for identifying sources of abnormal noise and electrical issues.

Operating System and Application Problems

Troubleshooting steps for common issues related to Windows OS and applications.

Macintosh Troubleshooting (Mac OS 10.2 and Higher)

Procedures to eliminate cabling, communication, and connection problems for Mac OS.

UNIX / Linux

Provides quick install steps and resources for connecting printers to UNIX/Linux systems.

Print-Quality Troubleshooting

Print-Quality Problems Overview

Discusses print-quality defects attributed to components, consumables, media, and environment.

Defects Associated with Specific Printer Components

Lists common print-quality problems and the specific printer assemblies they are associated with.

Checklist Before Troubleshooting Print-Quality

Provides a checklist of printer conditions to examine before troubleshooting print quality.

Test Prints

Provides information on analyzing various test prints to determine output quality.

Print-Quality Specifications

Details specifications for environmental conditions, paper quality, and printer settings.

Print-Quality Troubleshooting

Lists print-quality defects, their definitions, and corresponding procedure page numbers.

Adjustments and Calibrations

Adjustments

Covers procedures for adjusting printer settings like color registration.

Calibrations

Describes processes for initializing the print meter and NVRAM settings.

Parameter Setting

Explains how to read, write, and adjust printer parameter values.

Cleaning and Maintenance

Service Maintenance Procedure

Outlines procedures for checking, servicing, or repairing the printer for optimal operation.

Recommended Tools

Lists essential tools for performing service maintenance procedures.

Cleaning

Outlines general cleaning steps for printer maintenance.

Maintenance

Details routine maintenance procedures covering cleaning, inspection, and diagnostics.

Service Parts Disassembly

Overview

Explains how to find removal procedures for field-replaceable parts and their organization.

Standard Orientation of the Printer

Identifies the front, rear, left, and right sides of the printer for procedural clarity.

Preparation

Lists essential steps and cautions before starting any removal or replacement procedure.

Notations in the Disassembly Text

Explains notations used in disassembly procedures and illustrations.

Fastener Types

Lists common screw types used in printer assembly with dimensional specifications.

Maintenance Items and Consumables

Lists key maintenance items and consumables for the printer.

Imaging Unit

Provides instructions for removing the Imaging Unit, with cautions about light exposure.

Fuser

Describes the removal of the Fuser, including warnings about heat and end-of-life procedures.

Toner Cartridges (C, M, Y, K)

Provides instructions for removing the toner cartridges.

Covers

Details removal procedures for various printer covers, including Toner Access Door.

Rear Tray Cover

Describes the removal of the Rear Tray Cover.

Cassette Stopper

Describes the removal of the Cassette Stopper.

Control Panel

Provides instructions for removing the Control Panel.

Top Cover

Describes the removal of the Top Cover, including cautions and reassembly notes.

Output Tray Extension

Provides instructions for removing the Output Tray Extension.

Right Side Cover

Describes the removal of the Right Side Cover.

Left Side Cover

Describes the removal of the Left Side Cover.

Rear Cover

Describes the removal of the Rear Cover.

Front Cover

Provides instructions for removing the Front Cover.

Paper Feeder

Details removal procedures for paper feeder components, starting with the Drive Clutch Kit.

Feed Drive Assembly

Provides instructions for removing the Feed Drive Assembly.

Left Harness Assembly

Details the removal of the Left Harness Assembly, paying attention to wire routing.

Manual Feed No Paper Sensor

Describes the removal of the Manual Feed No Paper Sensor, with cautions for the Transfer Belt.

Feed Roller

Provides instructions for removing the Feed Roller, with notes on orientation.

Xerographics

Details removal procedures for xerographic components, starting with the Laser Unit.

Dispenser Assembly

Provides instructions for removing the Dispenser Assembly.

Erase LED Assembly

Details the removal of the Erase LED Assembly.

Right Imaging Unit Restraint Block

Describes the removal of the Right Imaging Unit Restraint Block.

Left Imaging Unit Restraint Block

Describes the removal of the Left Imaging Unit Restraint Block.

Toner Cartridge Holder (K), (C), (M), (Y)

Provides instructions for removing the Toner Cartridge Holder.

Transfer Unit

Describes the removal of the Transfer Unit, with cautions for belt surface and harness connections.

HVPS Board

Provides instructions for removing the HVPS Board.

Frame

Details the removal of the I/P Board Cage, including fan duct and associated screws.

Transfer Unit Pivot Kit

Describes the removal of the Transfer Unit pivot shafts, with notes on handling gears.

Separate Upper and Lower Assemblies

Describes separating printer assemblies as a prerequisite for other part removals.

Drive

Details removal procedures for drive system components, starting with the Main Drive Assembly.

Sub-Drive

Provides instructions for removing the Sub-Drive.

Electrical

Details removal procedures for electrical components like harness assemblies.

Parts List

Serial Number Format

Explains the format and location of the printer's serial number for part ordering.

Using the Parts List

Explains how to use the parts list, including ID numbers, descriptions, and abbreviations.

Print Engine Parts

Lists and illustrates part numbers for the printer's covers.

Parts List 2.1 Paper Tray

Lists and illustrates parts related to the Paper Tray assembly.

Parts List 3.1 Paper Feeder (1 of 2)

Lists and illustrates parts for the Paper Feeder assembly.

Parts List 3.2 Paper Feeder (2 of 2)

Lists and illustrates additional parts for the Paper Feeder assembly.

Parts List 4.1 Xerographics

Lists and illustrates parts related to the Xerographics assembly.

Parts List 5.1 Dispenser

Lists and illustrates parts for the Dispenser assembly.

Parts List 6.1 Transfer & Fuser

Lists and illustrates parts for the Transfer Unit and Fuser.

Parts List 7.1 Drive

Lists and illustrates parts related to the printer's drive system.

Parts List 8.1 Electrical (1/2)

Lists and illustrates electrical components of the printer.

Parts List 8.2 Electrical (2/2)

Lists and illustrates additional electrical components of the printer.

Parts List 9.1 Wiring Harness

Lists and illustrates the printer's various wiring harnesses.

Xerox Supplies and Accessories

Lists part numbers for Xerox supplies, maintenance items, options, and kits.

Service Kits

Lists contents and part numbers for hardware and packaging service kits.

Plug/Jack and Wiring Diagrams

Plug/Jack Diagrams and Designators

Explains how to interpret plug/jack designators and their purpose in troubleshooting.

Print Engine Plug/Jack Designators

Lists P/J connector designators for the print engine, their map locations, and remarks.

Plug/Jack Locators

Provides visual maps indicating the location of key connections within the printer.

Print Engine Plug/Jack Designators (continued)

Lists additional P/J connector designators, their map coordinates, and remarks.

Print Engine Plug/Jack Designators (continued)

Lists further P/J connector designators, their map coordinates, and remarks.

MCU

Shows wiring diagrams for feeder, manual feed, registration, drive, developer, and toner harnesses.

Laser Unit

Shows wiring diagrams for the Laser Unit, including RE and Video harnesses.

Xerographic

Shows wiring diagrams for MCU, Imaging Unit, Humidity Sensor, LVPS, Left Side Harness, and Transfer Assembly.

High Voltage Power Supply

Shows the wiring diagram for the High Voltage Power Supply connections.

Developer

Shows wiring diagrams for MCU connections to toner motors and CRUM harnesses.

Fuser

Shows wiring diagrams for Fuser connections to MCU, LVPS, and related components.

Controller

Shows wiring diagrams for IP Board, MCU Board, Control Panel, and LVPS connections.

Notations Used in the Wiring Diagrams

Explains symbols used in wiring diagrams, including plugs, jacks, jumpers, and parts.

Reference

Phaser 6130 Menu Map

Illustrates the navigation structure of the printer's control panel menus.

Firmware Update

Provides instructions for updating the printer's firmware via USB.

Acronyms and Abbreviations

Lists common acronyms and abbreviations used in the manual with their descriptions.

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