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Yamaha 40V - Removal and Installation Chart

Yamaha 40V
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7-2
BRKT
E
TILLER HANDLE REMOVAL
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
TILLER HANDLE REMOVAL
Follow the left “Step” for removal.
1 Bolt 2 Steering friction model
2 Clamp 1 E model
3 Screw 1 Steering friction model
4 Bolt 1
5 Collar 1
6 Clamp 1
7 Bolt 1 M model
8 Engine stop switch lead (black) 1
9 Engine stop switch coupler (blue) 1
10 Main switch lead coupler 1 E model
11 Oil level sensor lead coupler 1 EHTO/TH model
12 Trim sensor lead coupler 1
13 Extension wire lead coupler 1
14 Clip 1
15 Shift cable 1
16 Clip 1
17 Throttle cable 1
18 Bolt 2
19 Fitting plate ass’y 1
20 Clamp 1 M model
21 Engine stop switch lead 1
22 Main switch lead 1
23 Extension wire lead 1
24 Nut 2
25 Tiller handle ass’y 1
STEERING FRICTION
DISASSEMBLY
1
Bolt (with washer) 2
2
Plane washer 2
3
Friction plate ass’y 1
4
Collar 2
5
Nut 2
Reverse the removal steps for installation.
NOTE:
When installing the fitting plate, lift the
tiller handle straight up.
NOTE:
Align the taped end of the battery cable
and the extension wire lead with the end
of the grommet.

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