Yamaha 40V - Removal and Installation Chart

5-4
POWR
E
RECOIL STARTER
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
RECOIL STARTER REMOVAL Follow the left “Step” for removal.
1 Lock nut 1
2 Start-in-gear protection wire 1
3 Bolt (with washer) 3 6 × 35 mm
4 Recoil starter ass’y 1
5 Dowel pin 1
RECOIL STARTER DISASSEMBLY
1 Start-in-gear protection wire 1
2 Spring 1
3 Starter stopping plunger 1
4 Circlip 1
5 Drive pawl 1
6 Drive pawl spring 1
7 Bolt (with washer) 1 6 × 30 mm
8 Stay 1
9 Rope roller 1
0 Collar 1
A Nut 1
B Bolt (with washer) 2 6 × 12 mm
C Nut 1
D Bolt (with washer) 1 6 × 20 mm
E Plane washer 1
F Bushing 1
G Sheave drum 1
H Spiral spring 1
I Starter case 1
J Cover 1
K Starter handle 1
L Damper 1
M Seal 1
N Rope guide 1
O Rope 1 2,095 mm
Reverse the removal steps for installation.
NOTE:
Disconnect the wire at the bottom cowl-
ing side.
NOTE:
● When installing the new spiral spring,
do not cut the wire holding the spring.
● When reusing the spiral spring, set the
leading end first in the case and then fit
one turn each time.