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Yamaha 40V - Periodic Service Procedures

Yamaha 40V
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3-1
INSP
ADJ
E
MAINTENANCE INTERVAL CHART
MAINTENANCE INTERVAL CHART
The following chart should be considered strictly as a guide to general maintenance intervals.
Depending on operating conditions, the intervals of maintenance should be changed.
Item Remarks
Initial Every
Refer
page
10 hours
(Break-in)
50 hours
(3 months)
100 hours
(6 months)
200 hours
(1 year)
COWLING:
Cowling clamp Inspection
FUEL SYSTEM:
Fuel line Inspection 3-2
Fuel filter Cleaning 4-3
Carburetor Cleaning 4-9
POWER UNIT:
Water leakage Inspection
Motor exterior Inspection
Exhaust leakage Inspection
Cooling water passage Cleaning
CONTROL SYSTEM:
Throttle link Inspection/Adjustment 3-2
Throttle cable Inspection/Adjustment 3-3
Shift cable Inspection/Adjustment 3-4
Start-in-gear projection Inspection/Adjustment 3-5
Idle speed Inspection/Adjustment 3-5
OIL INJECTION SYSTEM:
Oil tank water drain
hose
Cleaning
3-6
Oil pump link Inspection/Adjustment 3-6
POWER TRIM AND TILT SYSTEM:
Power trim and tilt fluid Inspection 3-7
LOWER UNIT:
Gear oil Change 3-8
Lower unit leakage Inspection 3-8
Propeller Inspection 6-2
GENERAL:
Anode Inspection 3-9
Battery Inspection 3-9
Spark plug Cleaning/Adjustment/
Replacement
3-10
Wiring and connector Adjustment/Reconnect
Bolts and nuts Retightening
Grease points Greasing 3-11

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