Yamaha 40V - Removal and Installation Chart; Service Points; Throttle Arm Inspection; Throttle Shift Assy Inspection

7-8
BRKT
E
LINK ASS’Y DISASSEMBLY
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
LINK ASS’Y DISASSEMBLY Follow the left “Step” for removal.
1 Circlip 1
2 Throttle arm shaft 1
3 Throttle arm 1
4 Screw (with washer) 2 6 × 16 mm
5 Throttle shaft ass’y 1
6 Screw 2
7 Spring guide 1
8 Roller 1
9 Actuator 1
10 Spring 1
11 Circlip 1
12 Cam plate 1
13 Bushing 1
14 Frame 1
15 Stopper 1 Neutral opening limit model
Reverse the removal steps for installation.
SERVICE POINTS
Throttle arm inspection
1. Inspect:
●
Tooth
Wear/Damage → Replace.
Throttle shift ass’y inspection
1. Inspect:
●
Throttle shift
Wear/Bent/Damage → Replace.
Cam plate inspection
1. Inspect:
●
Cam plate
Wear/Crack/Damage → Replace.
Bushing inspection
1. Inspect:
●
Bushing
Wear/Crack/Damage → Replace.