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Yamaha 40V - Removal and Installation Chart; Service Points

Yamaha 40V
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7-28
BRKT
E
TILT CYLINDER, PUMP HOUSING AND MOTOR
REMOVAL
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
TILT CYLINDER, PUMP HOUS-
ING AND MOTOR REMOVAL
Follow the left “Step” for removal.
Power trim and tilt unit Refer to “TILT UNIT REMOVAL”.
1 Plug screw 1 Drain hydraulic oil.
2 O-ring 1 12.6 × 8.8 mm
3 Socket bolt 3
4 Tilt cylinder ass’y 1
5 O-ring 2 8.5 × 5.5 mm
6 O-ring 1 17.5 × 14.5 mm
7 Screw 3
8 PTT motor ass’y 1
9 O-ring 1 65.3 × 59.4 mm
10 Spring 1
11 Filter 1
12 Connector shaft 1
13 Pump housing ass’y 1
Reverse the removal steps for installation.
WARNING
When removing the plug screw, PTT unit
should be fully tilt up positioned.
SERVICE POINTS
WARNING
The PTT unit should be fully tilt up posi-
tioned (all the tilt rod should be fully
lengthen) for disassembly to cancel the
internal pressure and prevent the hydrau-
lic fluid from spurting out.
After removing the tilt motor or oil reser-
voir, do not push down the tilt rod. It may
cause hydraulic fluid to spurt out from
the port.
CAUTION:
Do not wipe components of the hydraulic
system with rags, paper, tissues, or the like
as fibers from such material will cause mal-
function if they enter the system.
NOTE:
Tilt cylinder removal is not required for the
cylinder repair.

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