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Zeiss CenterMax User Manual

Zeiss CenterMax
166 pages
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Operating Instructions
CenterMax
Coordinate measuring
machine for series
production

Table of Contents

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Zeiss CenterMax Specifications

General IconGeneral
BrandZeiss
ModelCenterMax
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to CenterMax Operation

General Information on CMM

Overview of CMM scope, CE marking, and relevant standards.

Additional Documents and Literature

Details on separate documents and supplementary literature.

Warranty Terms and Conditions

Notes on warranty coverage and conditions for exclusion.

Proper Use of the CMM

Intended purpose, functions, and examples of improper CMM usage.

Safety Guidelines and Responsibilities

Requirements for personnel, specialist definition, and safety symbols.

Description of the Coordinate Measuring Machine

CMM Identification and Type Plate

Information on CMM identification, working range, and type plate.

CMM Design and Components

Illustrated overview of the CMM's main structural components.

CMM Components and Their Functions

Detailed description of the bridge, measuring table, axes, and control.

Probe System Overview

Details on VAST probe system types, components, functions, and applications.

Probe Components and Assembly

Description of probe parts, design, function, elements, and assembly.

Probe Rack Functionality

Components, installation, and order numbers for the probe rack.

Technical Data for CenterMax

CMM General Technical Data

Dimensions, measuring range, weight, and noise level of the CMM.

CMM Technical Parameters

Overvoltage category, pollution degree, and protection class.

Connection Data and Air Supply

Electric data and compressed air requirements for CMM operation.

Travel Speed Specifications

Details on creep, setup mode, and series measuring speeds.

Environmental Condition Requirements

Ambient temperature and relative humidity for optimal operation.

VAST Probe Head Technical Specifications

Dimensions, probing, force, deflection, and environmental data.

Transport and Installation Procedures

Transporting the CMM

Procedures for handling during delivery, packaging, and transport.

Installation Site Selection Criteria

Requirements for installation site, space, floor, vibrations, and air supply.

Prerequisites for CMM Installation

Preparations including steel plates, power, air, and temperature adaptation.

Preparations for CMM Start-up

Initial Start-up Procedures

Preparations and safety guidelines for initial setup by a service engineer.

Connecting Power and Air Supplies

Procedures for connecting the electrical and compressed air supplies.

Pressure Gauges and Air Supply Management

Details on pressure gauges, air supply requirements, and adjustment.

Filter Units for Compressed Air

Description of fine and extra fine filter combinations for air quality.

Probe Rack Installation

Requirements, installation procedure, and holder attachment for the probe rack.

Visual Inspection for Start-up

Checking covers, cables, and air lines for proper condition before start-up.

Start-up Preparation Checklist

Comprehensive checklist to ensure all pre-operational steps are completed.

CMM Start-up Procedures

Workpiece Clamping and Positioning

Safety measures, workpiece securing, and clamping techniques.

Switching the CMM On

Safety checks and step-by-step sequence for powering up the CMM.

Checking the Protective Circuit

Procedure for verifying the functionality of drive protection circuits.

Mounting and Changing the Probe Head

Procedure for replacing the probe head, performed by authorized service personnel.

Probe Assembly Procedures

Techniques, safety measures, and limiting values for probe configuration.

Inserting and Removing Probes

Safety measures and step-by-step procedures for probe exchange.

Start-up Checklist

Final checks to ensure the CMM is ready for operation.

Measuring Operation Guide

Coordinate Systems and Probing Basics

Explanation of axes, coordinate systems, and probing directions.

Safety Instructions for Measuring

General safety, protective circuit checks, and radio interference guidelines.

Preparations for a Measuring Run

Prerequisites, reference point travel, and probe calibration procedures.

Probing the Workpiece

Ensuring accuracy, probing types, speed, and probe alignment.

Automatic Probe Change

Procedures and requirements for automated probe exchange.

Tips for Effective Operation

Improving probe changing efficiency and CMM power management.

Evaluating Measurement Data

Analysis of deviations, limiting values, and causes of measurement errors.

Terminating a Measuring Run

Effects of system shutdown and proper procedure for termination.

Errors and Faults Troubleshooting

Errors Before Measuring Run

Troubleshooting table for issues preventing the CMM from starting.

Faults During Measuring Run

Troubleshooting table for errors encountered during operation.

Special Measures for Fault Resolution

Handling collisions and probe head position errors.

Troubleshooting Hotline Contact

Contact information for unresolved operational issues.

CMM Maintenance and Care

CMM Maintenance Procedures

Purpose, agreements, intervals, and scope of regular CMM maintenance.

CMM Care and Cleaning

Procedures for cleaning CMM components and managing material deposits.

Appendix: Application Examples

Application Examples of Components

Visual examples of CMM components and probe systems in use.

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