ZF Marine ClearCommand User Manual

Page 4
S-214 Rev.A 6/01 ....................................................................................................................................................... 15
Automatic Power Selector (APS) Model: 13505
Figure 1: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 2: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MM13821 Rev.- 7/00 ................................................................................................................................................. 17
43C Cable Conversion Kit
Revisions List .............................................................................................................................................................17
1.0 Parts Required: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
2.0 Tools Required: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
3.0 Actuator/Processor Preparation [Refer to Figure 1] - - - - - - - - - - - - - - - - - - - - - - - - 17
Figure 1: Actuator/Processor Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.0 Cable Installation [Refer To Figure 2] - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Figure 2: Actuator/Processor Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MMC-287 Rev.B 7-01 ................................................................................................................................................ 19
Bonding - A.B.Y.C. E-9 46 CFR 111.05
MMC-288 Rev.C 7/01 ............................................................................................................................................... 21
References and Parts Source
MMC-165 Rev.C 10/00 .............................................................................................................................................. 23
Electronic Propulsion Control Systems Three Year Limited Warranty
F-226 Rev.A 11/00 ...................................................................................................................................................... 25
Sea Trial Report
Appendix B.1
1.0 TROUBLESHOOTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.1 SYMPTOM - When DC Power is turned On, operator cannot take command at one Station (both Port and Starboard
for twin screw). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 SYMPTOM - One side will not take command when DC Power is first turned ON. . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 SYMPTOM - The engine RPM varies, without moving the Control Head Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 SYMPTOM - The engine RPM reduces to Idle, the Control Head indicator light turns OFF, and a slow repetitive tone
emitted at all Stations after repositioning the Control Head lever.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 SYMPTOM - No audible tone at a Control Head when system is first turned ON, but otherwise works perfectly. . . 4
1.6 SYMPTOM - Audible steady tone from all Stations. Cannot gain command at any Station.. . . . . . . . . . . . . . . . . . . 4
1.7 SYMPTOM - The Control Head red indicator light does not light when in command, but everything else works per-
fectly.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 SYMPTOM - No tones or lighted indicator lights at the Control Head, and no lighted indicator lights on the Processor
circuit board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9 SYMPTOM - The engine starts to turn over while starting and then stops. A slow repetitive audible tone from all Con-
trol Head Stations.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.10 The engine will not start.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.11 SYMPTOM - One long - One short tones from all Control Head Stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.12 SYMPTOM - Three Short - One Long Tone from all Stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.13 SYMPTOM - Cannot get any speed above IDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.14 SYMPTOM - Cannot get any speed above IDLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.15 SYMPTOM - A slow repetitive tone is heard from all Stations when power is applied to the system. The slow repet-
itive tone ceases when the transfer button is depressed. Subsequently, a steady tone is heard whenever the transfer
button is depressed. The Control Head LED does not light. The transmission and engine remain at the Neutral/Idle
position regardless of Control Head lever position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ZF Marine ClearCommand Specifications

General

Brand	ZF Marine
Model	ClearCommand
Category	Controller
Language	English