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ABB HP CP500 User Manual

ABB HP CP500
104 pages
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Installation manual
Terra HP Generation 3 CE 350 kW Static
DC system
©
Copyright ABB. All rights reserved

Table of Contents

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ABB HP CP500 Specifications

General IconGeneral
BrandABB
ModelHP CP500
CategoryDC Drives
LanguageEnglish

Summary

About this document

Function and Target Audience

Describes document purpose, intended users, and scope.

Symbols, Signal Words, and Related Docs

Explains symbols, warnings, and lists other relevant manuals.

Abbreviations and Terminology

Lists abbreviations and defines key terms used in the manual.

Safety Information

Liability, General Safety, and Qualifications

Covers liability, general safety, and installer qualifications.

PPE, Transport, and Installation Safety

Details PPE, transport, and installation safety measures.

Earthing, Signs, Disposal, Cyber Security

Covers grounding, signs, disposal, and cyber security.

Product Description

Intended Use and Type Plate

Describes EVSE function and product label details.

EVSE Components and Working Principle

Outlines EVSE parts and operational mechanism.

Overview and Functions

Details system components and functions of EVSE parts.

Component Details

Covers outside/inside views of cabinets & posts.

Cable Glands, RCDs, and Options

Discusses cable glands, RCDs, and optional features.

Pre-installation Procedures

Site Planning and Preparation

Outlines site planning and preparation steps.

Site Preparation Details

Details site preparation requirements.

Floor Space and Airflow Requirements

Ensures correct space and airflow for EVSE.

Foundation Preparation

Covers foundation preparation steps.

Foundation Types and Procedures

Details prep for prefab and custom foundations for cabinets/posts.

Inspection and Transport

Delivery and Unpacking

Covers EVSE delivery, inspection, and unpacking procedures.

On-Site Transport Procedures

Moving the EVSE within the installation site.

Cabinet and Post Handling

Details general transport, tilting, forklift, and hoisting.

Cabinet Removal from Pallet

Steps to detach the cabinet from its pallet.

Installation Process

General Installation Overview

Overall steps for installing the EVSE.

Mechanical Installation of Power Cabinet

Steps for physical mounting of the power cabinet.

Power Cabinet Installation Details

Covers general install, foundation, inlets, and covers.

Mechanical Installation of Charge Post

Steps for physical mounting of the charge post.

Charge Post Installation Details

Covers general install, cable glands, and foundation.

Electrical Installation - Power Cabinet

General Procedure (Power Cabinet)

Overall electrical installation for the power cabinet.

Power Cabinet Wiring

Covers PE, AC input, DC power, auxiliary, interlock, DC guard, and CAN cables.

Tilt Sensor Control Cable Wiring

Wiring tilt sensor control to both cabinets.

Electrical Installation - Charge Post

General Procedure (Charge Post)

Overall electrical installation for the charge post.

Charge Post Wiring

Covers PE, DC input, AC auxiliary, interlock, DC guard, CAN, Ethernet, and tilt sensor cables.

Commissioning Preparation

Pre-Commissioning Steps and Data

Steps and data required before commissioning.

Accessing Components

Power Cabinet Component Access

Procedures for opening/closing doors and removing covers.

Charge Post Component Access

Procedures for opening/closing doors and removing covers.

Generic Procedures

Wire Preparation and Connection

Steps for installing lugs, ferrules, heatshrink, and connecting wires.

Technical Data

EVSE Specs, Dimensions, and Tools

Covers EVSE types, parts, tools, specs, dimensions.

Space Requirements

Clearance needed around cabinets and posts.

Foundation Specifications

Specs for prefab and custom foundations.

Cable Conduit and Specification Details

Covers cable conduits and detailed cable specs.

Electrical Connection Diagrams

Visual representation of electrical connections.

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