ABB HP CP500 - Connect the DC Power Input Cables

Procedure
1. Prepare the wire:
a. Cut the PE wire (A) to make sure
that the length is sufficient for
connection at the PE busbar (B)
with a loop.
The loop is necessary to make sure
that the PE wire is not the first
wire that is disconnected when a
collision moves the charge post.
b. Strip the insulation from the end
of the wire. Make sure that the
stripped length is compatible with
the cable lug specification.
c. Attach the cable lug (C) to the end
of the wire.
2. Attach the PE wire to the PE busbar.
Use the fasteners (D).
3. Tighten the fasteners to the correct torque. For the specification, refer to
section 12.14.
8.3 Connect the DC power input cables
Preliminary requirements
• Wire cutter
• Wire stripper pliers
• Spanner
• Torque wrench
• Torque screwdriver, cross
•
• DC power cable. Refer to
section 12.19.2.
• Cable lugs. Refer to section
12.4.
Procedure
1. Cut the DC power cables (A)
and (B) to make sure that the
length is sufficient for
connection at the DC
busbars (C) and (D).
2. Strip the insulation from the
end of the cables. Make sure
that the strip length is
compatible with the cable
lugs.
3. Attach the cable lugs to the
end of the cables.
4. Remove the nuts and
washers (E) from the
connector bolts (F1) and (G1)
of the DC busbars.
B
A
D
C
E
C
F2F1
D
G1G2
A
B
Electrical installation of the charge post
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