ABB IRB 6640 Foundry Prime - Page 6

1072.8 Restricting the working range ..............................................................................
1072.8.1 Axes with restricted working range .............................................................
1082.8.2 Mechanically restricting the working range of axis 1 ......................................
1102.8.3 Mechanically restricting the working range of axis 2 ......................................
1122.8.4 Mechanically restricting the working range of axis 3 ......................................
1152.9 Electrical connections ........................................................................................
1152.9.1 Robot cabling and connection points ..........................................................
1172.10 Start of robot in cold environments ......................................................................
1193 Maintenance
1193.1 Introduction for Foundry Prime robots ...................................................................
1213.2 Maintenance schedule and expected component life ...............................................
1213.2.1 Specification of maintenance intervals ........................................................
1223.2.2 Maintenance schedule .............................................................................
1253.2.3 Expected component life .........................................................................
1273.3 Inspection activities ...........................................................................................
1273.3.1 Inspecting the oil level in axis-1 gearbox .....................................................
1293.3.2 Inspecting the oil level in axis-2 gearbox .....................................................
1313.3.3 Inspecting the oil level in axis-3 gearbox .....................................................
1343.3.4 Inspecting the oil level in axis-4 gearbox .....................................................
1363.3.5 Inspecting the oil level in axis-5 gearbox .....................................................
1393.3.6 Inspecting the oil level in axis-6 gearbox .....................................................
1443.3.7 Inspecting the balancing device .................................................................
1503.3.8 Inspecting the cable harness .....................................................................
1553.3.9 Inspection of air hoses (Foundry Prime) ......................................................
1563.3.10 Inspection of surface treatment (Foundry Prime) ...........................................
1573.3.11 Inspecting the information labels ................................................................
1593.3.12 Inspecting the axis-1 mechanical stop pin ...................................................
1613.3.13 Inspecting the additional mechanical stops .................................................
1643.3.14 Inspecting the damper on axes 2-5 .............................................................
1663.3.15 Inspecting the signal lamp (option) .............................................................
1683.4 Changing activities ............................................................................................
1683.4.1 Type of lubrication in gearboxes ................................................................
1703.4.2 Changing oil, axis-1 gearbox .....................................................................
1733.4.3 Changing oil, axis-2 gearbox .....................................................................
1763.4.4 Changing oil, axis-3 gearbox .....................................................................
1793.4.5 Changing oil, axis-4 gearbox .....................................................................
1823.4.6 Changing oil, axis-5 gearbox .....................................................................
1853.4.7 Changing oil, axis-6 gearbox .....................................................................
1883.4.8 Replacing the SMB battery ........................................................................
1933.5 Analysis activities ..............................................................................................
1933.5.1 Analyzing the water content in gearbox oil ...................................................
1943.6 Lubrication activities ..........................................................................................
1943.6.1 Lubrication of spherical roller bearing, balancing device .................................
1983.6.2 Rust preventive measures, bearing axis 1 (Foundry Prime) .............................
2013.6.3 Rust preventive measures, sealing axis 4 (Foundry Prime) ..............................
2043.6.4 Rust preventive measures, support bearing in wrist (Foundry Prime) ................
2063.6.5 Apply Mercasol on output shaft axis 2 .........................................................
2083.6.6 Apply Mercasol on output shaft axis 3 ........................................................
2103.7 Cleaning activities .............................................................................................
2103.7.1 Cleaning the IRB 6640 Foundry Prime .........................................................
2134 Repair
2134.1 Introduction ......................................................................................................
2144.2 General procedures ...........................................................................................
2144.2.1 Performing a leak-down test ......................................................................
2154.2.2 Mounting instructions for bearings .............................................................
2174.2.3 Mounting instructions for seals ..................................................................
2194.2.4 Cut the paint or surface on the robot before replacing parts ............................
6 Product manual - IRB 6640 Foundry Prime
3HAC040586-001 Revision: N
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