ABB IRB 6640 Foundry Prime - Page 7

2214.2.5 The brake release buttons may be jammed after service work .........................
2224.3 Complete robot .................................................................................................
2224.3.1 Replacing cable harness, axes 1-6 .............................................................
2374.3.2 Replacement of cabling, axis 5 motor ..........................................................
2404.3.3 Replacement of complete arm system .........................................................
2524.3.4 Replacement of air nipple and hose (Foundry Prime) .....................................
2594.4 Upper and lower arm .........................................................................................
2594.4.1 Replacing the turning disk ........................................................................
2634.4.2 Replacement of complete wrist unit ............................................................
2694.4.3 Replacement of support shaft with bearing axis 5 ..........................................
2734.4.4 Replacement of upper arm ........................................................................
2814.4.5 Replacement of complete lower arm ...........................................................
2874.5 Frame and base ................................................................................................
2874.5.1 Replacing the SMB unit ............................................................................
2934.5.2 Replacing the brake release board .............................................................
2974.5.3 Replacement of spherical roller bearing, balancing device ..............................
3024.5.4 Replacement of balancing device ...............................................................
3024.5.4.1 Replacing the balancing device (design 1) ........................................
3114.5.4.2 Replacing balancing device (design 2) .............................................
3274.5.4.3 Unloading the balancing device using distance tool ...........................
3314.5.4.4 Restoring the balancing device using distance tool ............................
3334.5.4.5 Unloading the balancing device using hydraulic press tool ..................
3364.5.4.6 Restoring the balancing device using a hydraulic press tool ................
3394.6 Motors ............................................................................................................
3394.6.1 Replacing motor axis 1 .............................................................................
3464.6.2 Replacing motor axis 2 .............................................................................
3544.6.3 Replacing motor axis 3 .............................................................................
3624.6.4 Replacing motor axis 4 .............................................................................
3704.6.5 Replacing motor axis 5 .............................................................................
3794.6.6 Replacing motor axis 6 .............................................................................
3874.7 Gearboxes .......................................................................................................
3874.7.1 Replacing gearbox axis 1 ..........................................................................
4054.7.2 Replacing gearbox axis 2 ..........................................................................
4194.7.3 Replacing gearbox axis 3 ..........................................................................
4314.7.4 Replacing gearbox axis 6 ..........................................................................
4395 Calibration information
4395.1 When to calibrate .............................................................................................
4405.2 Calibration methods ...........................................................................................
4425.3 Synchronization marks and synchronization position for axes ...................................
4435.4 Calibration movement directions for all axes ..........................................................
4445.5 Updating revolution counters ...............................................................................
4475.6 Checking the synchronization position ..................................................................
4496 Decommissioning
4496.1 Introduction ......................................................................................................
4506.2 Environmental information ..................................................................................
4526.3 Scrapping of robot .............................................................................................
4536.4 Decommissioning of balancing device ...................................................................
4577 Reference information
4577.1 Introduction ......................................................................................................
4587.2 Applicable standards .........................................................................................
4607.3 Unit conversion .................................................................................................
4617.4 Screw joints ....................................................................................................
4647.5 Weight specifications .........................................................................................
4657.6 Standard tools ..................................................................................................
4667.7 Special tools ....................................................................................................
Product manual - IRB 6640 Foundry Prime 7
3HAC040586-001 Revision: N
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