DescriptionRevision
• Some general tightening torques have been changed/added, see up-
dated values in Screw joints on page 461.
• Added Safety risks during handling of batteries on page 38.
• The maximum allowed deviation in levelity of the base plate is
changed, see Securing the base plate on page 81.
• Changed name definition of rust preventive agent from being Mercasol
3106 to be only Mercasol, throughout the manual.
• Reference to Hilti standard added to the foundation recommendation
for the base plate and class designation for foundation is changed to
european standard C25/C30 (previously Swedish standard K25/K30),
see Securing the base plate on page 81.
• The section for replacement of wrist unit is completed with gaskets,
see Replacement of complete wrist unit on page 263.
• All data about type of lubrication in gearboxes is moved from the
manual to a separate lubrication manual, see Type and amount of oil
in gearboxes on page 168.
• Corrected dimension data and changed article number for attachment
screw, see Replacing gearbox axis 3 on page 419.
• Corrected the method of inspecting oil level in the axis-6 gearbox, see
Inspecting the oil level in axis-6 gearbox on page 139.
• Changed the length of guide pins used to guide the complete arm
system when refitting it, see the list of required equipment in Replace-
ment of complete arm system on page 240. Also added an alternate
method of lifting the arm system and made some other minor changes
to the procedure.
• Changed the length of guide pins and changed pictures of the gearbox,
see Replacing gearbox axis 1 on page 387.
• Added guide pins and added an alternate method of lifting the arm
system, see Replacing gearbox axis 2 on page 405.
• The interval for inspecting the balancing device is changed, see
Maintenance schedule on page 122.
This revision includes the following updates:B
• Removed row with axis-1 sealing from maintenance schedule, see
Maintenance schedule on page 122.
• Added a recommendation to analyze the water content in the gearbox
oil in Maintenance schedule on page 122, and added the instruction
Analyzing the water content in gearbox oil on page 193 as a separate
section that is valid for all axes.
• A new SMB unit and battery is introduced, with longer battery lifetime.
• Updated the list of approved detergents, see Approved cleaners and
detergents on page 212.
This revision includes the following updates:C
• Minor corrections in section Performing a leak-down test on page 214.
• Corrected part numbers in section Replacing gearbox axis 2 on
page 405.
• The list of approved cleaners and detergents is updated more fre-
quently than the manual is updated, therefore the information is re-
moved from the manual and instead referenced. See Approved
cleaners and detergents on page 212.
• Corrected the article number for grease and corrected figures of the
gearbox in the procedures, section Replacing gearbox axis 1 on
page 387.
• Changed article number 3HAA1001-294 to 3HAC042534-001
throughout manual.
Continues on next page
Product manual - IRB 6640 Foundry Prime 11
3HAC040586-001 Revision: N
© Copyright 2011-2018 ABB. All rights reserved.
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