ELECTRICAL
9-6
LIGHTS
HEADLIGHT
The headlights are powered by an AC current from the
Generator / Stator.
When headlight switch on but not working, perform
the following:
1. Disconnect the harness from the faulty light.
2. Using a Volt Ohm Meter measure the AC voltage between
the yellow red (YE/RD) and black (BK) wires. Voltage above
5 VAC should be present when unit is running.
If voltage is present:
Replace the faulty bulb.
If voltage is not present:
1. The black wire should have continuity to ground. If no
continuity is present, check for an open in the wiring harness
or a poor connection.
2. If black wire has good continuity to ground, check the
wiring harness from the stator to the running lights. There
should be continuity between the (Y/R) wire at the light
connector and the (YE/RD) wire at the Generator / Stator.
3. If continuity is good. Perform stator resistance tests by
the resistance chart located in the wiring diagram.
4. Replace Generator / Stator if resistance is not within
specification.
HEADLIGHT LAMP REPLACEMENT
If the headlights do not operate, lamp replacement may be
required. Install only the recommended replacement lamps.
1. Remove the socket rubber seal.
2. Remove the socket rubber seal.
3. Remove the plug and replace bulb.
4. Pull the position bulb and replace it.
5. Reinstall the socket into the housing and Start the engine to
make sure the lights come on. If the lights do not operate,
check the charging system and related wiring for possible
malfunction.
HEADLIGHT ADJUSTMENT
The headlight beam can be adjusted up and down and side to
side.