5
TRANSMISSION TROUBLE SHOOTING
13. Install detent ball, spring, o-ring and bolt.
TRANSMISSION TROUBLE SHOOTING
Gear Will Not Engage
• Shift arm indexed incorrectly
• Shift cables loosened
• Shift cables broken
• CVT Belt broken
• Internal trans gear damage
• Shift fork broken or bent
• Shift shaft broken
Pops Out Of Gear
• Shift arm indexed incorrectly
•Shift cables loosened
• Detent spring or ball missing, worn, or broken
• Gear engagement dogs worn (rounded) or broken
• Shift fork bent
Noise
• Incorrect transmission lubricant
• Lubricant level too low
• Lubricant level too high
• Bearings worn or damaged
• Gears worn or damaged
• CVT problem (belt)
• Final drive (chain or sprockets) worn or damaged
14. Install the shift cover then fasten bolts to 10Nm.
15. Install shift cables to the bracket.
16. Install the drive sprocket and sprocket cover.
17.Fill the transmission lubricant according to the specification.
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