2007 Buell Lightning: Engine 3-35
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NOTE
Route stator and vehicle speed sensor wiring between the
vent and return oil lines before connecting the vent line to the
fitting at the cam cover.
22. See Figure 3-45. Install p-clamps (12) on feed oil line (3)
at crankcase and swingarm/oil reservoir and tighten fas-
tener to 48-72 in-lbs (5.4-8 Nm).
23. Install p-clamp on return oil line at the swingarm/oil res-
ervoir and tighten fastener to 48-72 in-lbs (5.4-8 Nm).
24. Install oil line clamp (13) attaching vent oil line (2) to
return oil line (4) in front of starter motor and tighten to
40-50 in-lbs (5-5.5 Nm).
25. See Figure 3-46. The feed oil line (2) at the rear of the of
the oil pump should be tightened to 27-29 ft-lbs (36.6-
39.3 Nm).
26. Tighten the return oil line (4) at the top front oil pump fit-
ting to 22-24 ft-lbs (29.8-32.5 Nm).
NOTE
See Figure 3-46. Once the return oil line (4) has been
installed it will be necessary to install the convolute covering
(3) over the return oil line.
27. Tighten the vent oil line (1) at the gearcase cover to 12-
13 ft-lbs (16.3-17.6 Nm).
28. Install the vent oil line protective cover.
Figure 3-46. Orientation of Feed Oil Line, Vent Oil Line and Return Oil Line at the Oil Pump
11971g
1. Vent oil line orientation
2. Feed oil line orientation
3. Convolute covering for oil return line
4. Return oil line orientation
5. Feed oil line to oil cooler
6. Oil pump
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