Name: Buell 2007 LIGHTNING
Brand: Buell
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2007 Buell Lightning: Chassis 2-15

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Front Rotor Installation

1. See Figure 2-17. Install new spring (4).

2. Install new washers (9).

3. Install new drive bushings (8) into rotor.

NOTE

Note the identifying mark of rotor is up and radius end of drive

bushing (8) toward center of wheel.

4. Align reference dot on front rotor with the valve stem.

CAUTION

Do not re-use brake disc screws. Re-using disc screws

can result in torque loss and damage to rotor and/or

brake assembly. (00319b)

5. Install new rotor mounting fasteners in a criss-cross pat-

tern around the wheel to insure proper ﬁtting between

rotor, fastener and bushing. Tighten to 25-27 ft-lbs (34-

37 Nm).

11WARNING1WARNING

Rotor mounting fasteners must be seated into drive

bushings and drive bushings must be ﬁtted into rotor

properly. Failure to comply can affect braking ability and

lead to brake failure which could result in death or seri-

ous injury. (00499b)

Figure 2-17. Front Wheel Assembly

1. Front axle

2. Wheel bearing

3. Front wheel

4. Front brake springs (6)

5. Front wheel spacer

6. Front brake rotor

7. Rotor mount fastener (6)

8. Drive bushings (6)

9. Washers (6)

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Buell 2007 LIGHTNING Specifications

General