2007 Buell P3: Drive/Transmission 6-27
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SHIFTER FORKS AND DRUM
ASSEMBLY
1. See Figure 6-35. for shifter fork identification.
2. Lubricate the shaft bore in fork with FORMULA+ Pri-
mary/Transmission Lubricant. Place 3rd and 5th gear
shifter fork on shifter fork drum.
3. Lubricate the shaft bore in fork with FORMULA+ Pri-
mary/Transmission Lubricant. Place 1st and 2nd gear
shifter fork on shifter fork drum.
4. Lubricate the shaft bore in fork with FORMULA+ Pri-
mary/Transmission Lubricant. Place 4th gear shifter fork
on shifter fork drum.
5. See Figure 6-36. Position the shifter drum shaft so that
the neutral indicator switch activator pin is upward. The
shaft is then in the neutral position.
IMPORTANT NOTE
To prevent possible cotter pin damage, the pins must be
inserted through the shifter forks as shown in the inset
of Figure 6-36.
6. Align the hole through the top of each shifter fork with the
appropriate cam groove in the shifter drum. Lubricate
pins with FORMULA+ Primary/Transmission Lubricant.
Drop pins through the holes in shifter forks. With a small
screwdriver press on the pins while manipulating the
forks back and forth until the pin seats in the drum
groove. Secure pins in place with
new
cotter pins.
7. Align shifter fork assembly with transmission gear fork
grooves.
NOTE
This completes transmission assembly. Transmission compo-
nents are now prepared for installation into the left crankcase
half.
Figure 6-35. Shifter Fork Identification
a0156x6x
1. 4th gear
2. 1st and 2nd gear
3. 3rd and 5th gear
321
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