CASE CONSTRUCTION 1150M

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7-MAINTENANCE

7.Replacethefanguardandboltinplace.

RAIL12DOZ0402AA5

Belttension

Thecorrecttensionforanewdrivebeltis:

623-712N·m(459.5-525.1lbft).

Tensionforauseddrivebeltis:

400-534N·m(295.0-393.9lbft)tension.

7-77

Main Page

Table of Contents2
General Information7
Note to the Owner7
Intended Use9
Electro-Magnetic Compatibility (EMC)10
Product Identification11
Operator's Manual Storage on the Machine13
Machine Orientation14
Machine Components15
Selective Catalytic Reduction (SCR) Exhaust Treatment - Product Overview17
Safety Information23
Safety Rules and Signal Word Definitions23
Safety Rules24
Safety Rules - California Proposition 65 Warning31
Operator's Seat Belt32
Ecology and the Environment33
Hand Signals34
Safety Signs37
Controls and Instruments49
Access to Operator's Platform49
Proper Entry and Exit49
Operator's Seat52
Seat Belt55
Forward Controls56
Ignition Switch56
Foot Controls57
Front Console59
Status and Warning Icons62
Selective Catalytic Reduction (SCR) Exhaust Treatment - Overview70
Multi-Function Display73
Switch Overview and Operation75
Left-Hand Side Controls77
Control Levers77
Right-Hand Side Controls80
Dozer Blade Control Lever80
Ripper Control Lever83
Overhead Controls84
Climate Control System84
Cab Air Louvers85
Exterior Controls87
Master Disconnect Switch87
Telematics88
Display89
Navigating the Multi-Function Display Screen89
Operator Preferences96
Right-Hand Control Lever98
Operating Instructions99
Commissioning the Unit99
Before Starting the Engine99
Run in Period of a New Machine100
Starting the Engine101
Operating in Extreme Temperatures103
Cold Temperature Operation104
Stopping the Unit106
Parking the Machine106
Moving the Unit107
Operating the Machine107
Direction Control Lever110
Machine Settings112
Hydrostatic Drive Speed Controls116
Deceleration or Transmission Pedal117
Transport Operations119
Road Transport119
Tow Procedure119
Moving a Disabled Machine123
Transporting by Truck or Trailer127
Preparing for Road Transport130
Lifting the Machine130
Transport Dimensions131
Working Operations133
General Information133
Dozer Blade133
Dozer Blade Pitch Adjustment (if Equipped)135
Ripper136
Track Systems137
Undercarriage Wear139
Engine Starting Aids145
Maintenance147
General Information147
Advice147
Torque Charts - Minimum Tightening Torques for Normal Assembly148
Torque - Hydraulic Tubes and Fittings - Standard Torque Data for Hydraulics152
Servicing155
Releasing Pressure in the Hydraulic System157
Hydraulic and Hydrostatic Drive Fluid159
Cab Floor and Seat Access160
Recommended Engine Oil for Operating Temperature Ranges162
Fluids and Lubricants163
General Specification - Diesel Fuel165
General Specification - Biodiesel Fuels166
Engine Cooling System - Basic Instructions168
Selective Catalytic Reduction (SCR) System170
Maintenance Chart171
Daily Inspection173
General173
Every 10 Hours177
Engine Oil177
Engine Coolant178
Hydraulic Oil180
Grease Points181
Initial 20 Hours185
Track Shoe Bolt Torque185
Every 50 Hours186
Fuel Pre-Filter - Drain Condensation186
Initial 100 Hours187
Change Engine Oil and Filter (Initial)187
Replace Hydraulic Oil Filters (Initial)190
Fuel Filter (Initial)192
Clean In-Line Diesel Exhaust Fluid (DEF) Supply Filter (Initial)194
Track Tension (Initial)196
Final Drive Oil (Initial)198
Final Drive Oil - Sample200
Every 500 Hours202
Change Engine Oil and Filter202
Fuel Filters205
Battery Electrolyte Level207
Final Drive Oil - Sample208
Every 1000 Hours210
Fuel Tank Cap210
Fuel Tank Sediment212
Hydraulic Reservoir Breather214
Final Drive Oil216
Final Drive Oil - Sample218
Drive Shaft Slip Spline220
Every 1500 Hours221
Drive Belt221
Clean In-Line Diesel Exhaust Fluid (DEF) Supply Filter224
Engine Breather Filter and Valve Clearance226
Final Drive Oil - Sample227
Every 2000 Hours229
Engine Coolant229
Hydraulic and Hydrostatic Drive Filter and Fluid232
Reservoir Suction Screen235
Engine Air Filters236
Final Drive Oil - Sample239
As Required241
Track Tension241
Roll over Protective Structure (ROPS)243
Cab Air Filter - Recirculation Filter246
Selective Catalytic Reduction (SCR) System - Replace Supply Module Filter248
Selective Catalytic Reduction System (SCR) Tank Filter250
Engine Air Filters251
Doors and Windows254
Ripper Shanks and Teeth255
Battery Service257
Auxiliary Battery Connections260
Battery Removal and Installation261
Work Lights264
Electrical System265
Fuses and Relays265
Preparation for Storage269
Periodic Checks270
Removal from Storage271
Specifications273
General Specifications273
Tracks - General Specification275
Machine Specifications and Dimensions277
Ripper Specifications279
Machine Weights280
Accessories283
Radio (if Equipped)283
Auxiliary Power Outlet284

CASE CONSTRUCTION 1150M - Page 223

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