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Dodge Intrepid - Page 639

Dodge Intrepid
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(38) Install rear transfer shaft seal. The seal must
be installed so that the spring side of the seal faces
the installation tool (Fig. 219). Use the same special
tool (6567A) to install the seal. The installation tool
will set the seal depth. Use a press to install this
seal. Do not use a hammer.
(39) Install rear transfer shaft cup into case (Fig.
220).
CAUTION: Properly seated cups are essential in
correctly setting bearing preload.
(40) Use special tool 6560 to press cup into case
(Fig. 221).
(41) Install Transfer shaft preload shim (Fig. 222).
Use the original shim that was taken out of trans-
axle if possible. If original shim is not available, use
the thickest shim as a starting point. Refer to Trans-
fer Shaft Rear Shim Chart for available sizes.
Fig. 219 Correct Seal Orientation
1 - REAR TRANSFER SHAFT SEAL
2 - SPRING SIDE OUTWARD
Fig. 220 Rear Transfer Bearing Cup
1 - REAR TRANSFER BEARING CUP
2 - TRANSFER SHAFT
Fig. 221 Rear Transfer Shaft Cup Installation
1 - ARBOR PRESS
2 - SPECIAL TOOL 6560
Fig. 222 Transfer Preload Shim Installation
1 - TRANSFER SHAFT PRELOAD SHIM
2 - TRANSFER SHAFT
21 - 92 TRANSAXLE LH
FINAL DRIVE (Continued)

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