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IEMCA BOSS 545 E User Manual

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BOSS 332-545 E - 552 HD
BOSS 332r-545r E - 552r HD
EN MANUAL FOR USE AND MAINTENANCE
Rel. 2 Date 30/01/2010 Cod. 346005410
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA BOSS 545 E Specifications

General IconGeneral
Maximum bar diameter45 mm
Minimum bar diameter5 mm
Maximum bar length4300 mm
Bar shapeRound
Loading systemAutomatic
Remnant managementAutomatic

Summary

Attachments List

Manual for Use and Maintenance

Lists essential instructions for operating and maintaining the bar feeder.

Keyboard Instruction Manual

Details how to use the handheld keyboard for programming and control.

General Description of Supply

Applicable Safety Regulation

Outlines relevant EU directives and safety standards for the bar feeder.

2 - TECHNICAL INFORMATION

2.1 BAR FEEDER GENERAL DESCRIPTION

Provides an overview of the bar feeder's purpose and functionality.

2.3 SAFETY DEVICES

Explains the safety features and devices integrated into the bar feeder.

2.6 TECHNICAL DATA

Presents detailed technical specifications and dimensions of the bar feeder.

3 - SAFETY PROCEDURES - GENERAL INFORMATION

3.1 GENERAL SAFETY REGULATIONS

Covers essential safety rules for operating and maintaining the equipment.

3.2 HANDLING AND INSTALLATION - Safety

Provides safety guidelines for safely moving and installing the bar feeder.

3.3 ADJUSTMENTS AND SETUP - Safety

Details safety precautions during adjustments and setup procedures.

3.4 USE AND OPERATION - Safety

Outlines safety measures for daily use and operation of the bar feeder.

3.5 BAR FEEDER MAINTENANCE - Safety

Specifies safety procedures to follow during maintenance tasks.

4 - HANDLING AND INSTALLATION

4.4 BAR FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - INSTALLATION

Step-by-step guide for installing the bar feeder without axial displacement.

4.5 BAR FEEDER WITH AXIAL DISPLACEMENT DEVICE - INSTALLATION

Step-by-step guide for installing the bar feeder with axial displacement.

5 - ADJUSTMENTS AND SETTING-UP

5.2 GENERAL ADJUSTMENTS - FOREWORD

Covers essential general adjustments for optimal bar feeder operation.

5.3 SETUP ACCORDING TO THE BAR TO BE MACHINED

Guides on setting up the machine based on the bar diameter and type.

6 - USE AND OPERATION

6.2 KEYBOARD CONTROL DESCRIPTION

Details the operation and functions of the handheld keyboard controls.

6.4 BARS TO BE MACHINED - FEATURES AND PREPARATION

Covers bar preparation, features, and requirements for machining.

6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START

Guides on initial setup and starting the automatic operation cycle.

6.6 BAR FEEDER STOP

Explains how to stop the bar feeder during normal operation and emergencies.

6.9 MACHINING CHANGE - QUICK GUIDE

A quick guide for changing machining types with or without guide channel changes.

7 - BAR FEEDER MAINTENANCE

7.1 MAINTENANCE – GENERAL RULES

General rules and precautions for performing maintenance.

7.2 SCHEDULED MAINTENANCE

Outlines the recommended maintenance schedule and tasks.

8 - TROUBLES - CAUSES - CURES

8.1 GENERAL FAILURES

Lists common general failures, their causes, and solutions.

8.2 BAR MAGAZINE – Failures

Details failures related to the bar magazine, their causes, and fixes.

8.3 FEEDING INTO COLLET – Failures

Covers failures related to feeding bars into the collet, with causes and solutions.

8.4 BAR FEEDING - Failures

Addresses issues during bar feeding, including causes and remedies.

10 - GUIDE CHANNELS - BAR PUSHER - REVOLVING TIPS

11 - COLLETS

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