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Motorola solutions MTP3100 User Manual
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Figure 23: Removing the Back Cover
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1
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No.
Description
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Pry the Back Cover upwards
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Back Cover
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Slot in between Back Cover and Back Chassis
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Black Stick/Flat-tip screwdriver
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Back Chasis
3.
Remove the RF Switch Seal from the Back Chassis.
Figure 24: Removing the RF Switch Seal
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68015000841-EL
Chapter 5: Maintenance
97
96
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Table of Contents
Default Chapter
2
Table of Contents
2
List of Figures
6
List of Tables
8
Intellectual Property and Regulatory Notices
10
Document History
11
Table 1: Document History
11
Read Me First
13
Notations Used in this Manual
14
Safety Information
15
Compliance with RF Exposure Standards
15
Federal Communication Commission (FCC) Regulations
16
RF Energy Exposure Awareness, Control Information, and Operational Instructions for Occupational Use
16
RF Exposure Compliance and Control Guidelines
16
Operating Instructions
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Approved Accessories
17
Additional Information
17
Intrinsically Safe Radio Information
17
Operational Cautions for Intrinsic Safe Equipment
18
Repair
18
Do Not Substitute Options or Accessories
18
Electromagnetic Interference/Compatibility
19
Conformance Statement
20
Use of Communication Devices While Driving
20
Operational Warnings
20
Operational Cautions
20
Warranty and Service Support
22
Warranty Period and Return Instructions
22
After Warranty Period
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Related EMEA Region Publications
23
Table 2: MTP3100 Quick Start Guides
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Table 3: MTP3150 Quick Start Guides
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Table 4: MTP3200 Quick Start Guides
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Table 5: MTP3250 Quick Start Guides
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Table 6: MTP3500 Quick Start Guides
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Table 7: MTP3550 Quick Start Guides
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Table 10: MTP3200 User Manuals
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Table 8: MTP3100 User Manuals
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Table 9: MTP3150 User Manuals
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Table 11: MTP3250 User Manuals
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Table 12: MTP3500 User Manuals
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Table 13: MTP3550 User Manuals
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Table 14: Other Related Manuals
27
Chapter 1: Model Information
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Model Specifications
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Table 15: MTP3000 Series Sales Models
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Table 16: General Specifications
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Table 17: Receiver Specifications
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Table 18: Transmitter Specifications
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Sales Model Nomenclature
32
Table 19: Model Numbering Scheme
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Table 20: Sales Models - Description of Positions
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Chapter 2: Overview
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Digital Modulation Technology
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Voice Compression Technology
34
Transceiver
34
Digital Section
35
Transmitter Path
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Receiver Path
35
Frequency Generating Section
36
Table 21: Frequency Generating Section Components
36
Global Positioning System, Bluetooth, and Global Navigation Satellite System Section
37
Chapter 3: Programming the Radio
38
Figure 1: Sample of the TETRA CPS Plus Initializing Interface
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Chapter 4: Test Setup and Testing
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Typical Test Setup
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Alternative Test Setup
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Figure 2: Typical Test Setup
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Assembling Procedures for Alternative Test Setup
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Figure 3: RF Antenna Adaptor - Insertion
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Disassembling Procedures for Alternative Test Setup
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Figure 4: Antenna Adapter - Removal
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Test Check List
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Table 22: Test Setup for 350-470 Mhz Radio Models
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Table 23: Test Setups for 806-870 Mhz Radio Models
44
Call Processing Tests
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Duplex Test
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Transmitter Tests
45
Configuring IFR 3901/IFR 3902/IFR 3920 Setup
46
Configuring IFR 2968 Setup
47
Configuring IFR 3901/IFR 3902/IFR 3920 Manual Screen Test
48
Configuring IFR 2968 Manual Screen Test
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RF Tests
50
Testing Receiver Using IFR 3901/IFR 3902/IFR 3920
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Testing Receiver Using IFR 2968
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Testing Transmitter Using IFR 3901/IFR 3902/IFR 3920
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Testing Transmitter Using IFR 2968
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Call Processing Tests
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Talk Back Using IFR 3901/IFR 3902/IFR 3920
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Talk Back Using IFR 2968
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Call to Mobile
52
Digital Duplex Test (Tx) Using IFR 3901/IFR 3902/IFR 3920
52
Digital Duplex Test (Tx) Using IFR 2968
53
Manual Mode Testing
54
Testing in DALT Mode
54
Testing Charger Recognition
63
Service Flowchart
64
Figure 5: Service Flowchart
64
Chapter 5: Maintenance
65
Preventive Maintenance
65
Safe Handling of CMOS and LDMOS Devices
66
Accessories Replacement Parts List
66
Table 24: Batteries
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Table 25: Chargers and Charging Accessories
67
Table 26: Carry Accessories
68
Table 27: Audio Accessories
69
Table 28: Antennas
69
General Repair Procedures and Techniques
70
Table 29: Programming Cable
70
Table 30: Miscellaneous
70
Table 31: Lead Free Solder Wire Part Number List
71
Table 32: Lead Free Solder Paste Part Number List
71
Level 1 and Level 2 Maintenance
72
Protection of Static-Sensitive Devices
72
Torque Specification Chart for Full Keypad Radio
72
Table 33: Torque Specification Chart for Full Keypad Radio
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Torque Specification Chart for Limited Keypad Radio
73
Replacement Parts
73
MTP3000 Series Full Keypad Radios Exploded View
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Table 34: Torque Specification Chart for Limited Keypad Radio
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Figure 6: Full Keypad - Exploded View 1
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Figure 7: Full Keypad - Exploded View 2
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Figure 8: Full Keypad - Exploded View 3
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Figure 9: Back Chassis Assembly (SIM) - Part No. 0104045J11
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Figure 10: Back Chassis Assembly (Plain) - Part No. 0104054J35
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Figure 11: Encryption IC Exploded View
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MTP3000 Series Full Keypad Radios Replacement Parts List
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Table 35: MTP3000 Series Full Keypad Radios Replacement Parts List
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MTP3000 Series Limited Keypad Radios Exploded View
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Figure 12: Limited Keypad - Exploded View 1
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Figure 13: Limited Keypad - Exploded View 2
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Figure 14: Limited Keypad - Exploded View 3
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Figure 15: Back Chassis Assembly (SIM) - Part No. 0104045J11
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Figure 16: Back Chassis Assembly (Plain) - Part No. 0104054J35
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Figure 17: Encryption IC Exploded View
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MTP3000 Series Limited Keypad Radios Replacement Parts List
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Table 36: MTP3000 Series Limited Keypad Radios Replacement Parts List
87
Radio Disassembly and Reassembly
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Disassembling the Radio
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Removing the Antenna
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Removing the Battery
92
Figure 18: Removing the Antenna
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Removing the Volume and Frequency Knob
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Figure 19: Removing the Battery
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Figure 20: Volume and Frequency Knob Removal Using the Knob Opener
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Figure 21: Volume and Frequency Knob Removal Using Hand
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Removing the Back Cover
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Figure 22: Volume Knob Removal Using Fixture
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Figure 23: Removing the Back Cover
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Figure 24: Removing the RF Switch Seal
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Removing the Back Chassis
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Removing the SIM Card Door
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Figure 25: Back Chassis Removal
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Removing the Main Board
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Figure 26: SIM Card Door Removal
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Removing the Bottom Connector
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Figure 27: Main Board Removal
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Figure 28: BTB Connector Removal
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Removing the Display
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Figure 29: Bottom Connector Removal
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Removing the UC Escutcheon
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Figure 30: Display Removal
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Removing the Speaker Assembly
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Figure 31: UC Escutcheon Removal
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Removing the Keypad
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Figure 32: Speaker Assembly Removal
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Figure 33: Keypad Removal FKP Keypad
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Reassembling the Radio
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Installing the Keypad
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Figure 34: Keypad Removal LKP Keypad
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Figure 35: Keypad Installation FKP Keypad
108
Installing the Speaker Assembly
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Figure 36: Keypad Installation LKP Keypad
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Installing the UC Escutcheon
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Figure 37: Speaker Assembly Removal
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Installing the Display
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Figure 38: UC Escutcheon Removal
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Installing the Bottom Connector
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Figure 39: Display Installation
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Installing the Main Board
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Figure 40: Bottom Connector Installation
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Figure 41: Main Board Installation
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Figure 42: Thermal Pad Installation
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Installing the SIM Card Door
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Installing the Back Chassis
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Figure 43: SIM Card Door Installation
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Installing the Back Cover
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Figure 44: Back Chassis Installation
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Installing the RFID Knob
117
Figure 45: RF Switch Seal and Back Cover Installation
117
Figure 46: RFID Knob Installation Using Fixture
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Installing the Volume and Frequency Knob
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Installing the Battery
119
Figure 47: Location of Fastening Bridge & Battery Contacts
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Installing the Antenna
120
Figure 48: Battery Installation
120
Figure 49: Installing the Antenna
120
Radio Leak Test
121
Vacuum Leak Test
121
Performing Vacuum Leak Test
121
Table 37: Other Vacuum Leak Test Parts
121
Hand Pump Vacuum Leak Tester Kit
122
Figure 50: Vacuum Leak Test Setup
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Figure 51: Hand Pump Leak Test Setup
123
Performing Hand Pump Vacuum Leak Test
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Table 38: Hand Pump Vacuum Leak Test Parts
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Figure 52: Initial Pressure for Hand Pump Vacuum Leak Test at 6.5 Inhg
124
Figure 53: Initial Pressure and Maximum Allowable Pressure Drop
124
Performing Leak Area Troubleshooting
125
Performing Back Chassis Sub-Assembly Troubleshooting
125
Performing Bottom Connector Sub-Assembly Troubleshooting
125
Performing Front Housing Kit Troubleshooting
126
Performing Miscellaneous Troubleshooting
126
Appendix A: Service Information
127
Service Information
127
Service Information for Americas
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Table 39: Service Information - Telephone Numbers and Addresses of Latin America Radio Support Centers
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Table 40: Service Information - Telephone Numbers and Addresses of Latin America Motorola Solutions
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Recommended Programming Equipment
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Service Replacement Kit Matrix
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Table 41: Recommended Programming Equipment
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Table 42: Service Replacement Kit Matrix
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Table 43: Service Replacement Kit Matrix for Mainboard (EMEA)
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Appendix B: Bottom/Gcai Connector
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Table 44: Logic Levels
138
Table 45: Bottom to BTB Connector
138
Figure 54: SLIM Connector
139
Table 46: SLIM Side Audio UC - Modes of Operation
139
Appendix C: Service Aids
140
Table 47: Service Aids List
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Glossary
141
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Motorola solutions MTP3100 Specifications
General
Brand
Motorola solutions
Model
MTP3100
Category
Radio
Language
English
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