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Motortech MIC5 User Manual

Motortech MIC5
172 pages
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MIC5 – Ignition Controller
Operating Manual
P/N 01.10.023-EN | Rev. 03/2019

Table of Contents

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Motortech MIC5 Specifications

General IconGeneral
ManufacturerMotortech
CommunicationCAN Bus
Operating Temperature-40°C to +85°C
Protection ClassIP65
Knock ControlYes
ApplicationIndustrial Gas Engines

Summary

Safety Instructions

General Safety Instructions

Outlines essential safety precautions to be followed during operation and maintenance.

Electrostatic Discharge Hazards

Details precautions to protect electronic components from static electricity damage.

Special Safety Instructions

Provides specific warnings regarding explosion hazards and CSA compliance.

Product Description

Technical Data

Lists certifications, mechanical, electrical, and interface specifications for the MIC5.

Electrical Data

Provides electrical characteristics like power consumption and operating voltage.

Installation Instructions

Installation of the Ignition Controller

Guides on mounting the controller, considering signal transmission and maintenance space.

Wiring of the Device

Input and Output Wiring on the Controller

Covers general safety, wiring practices, and wire color assignments for inputs/outputs.

Input Wiring Details

Details pin assignments for standard MIC5 connector strips and 35-pole connectors.

Input Wiring Power Supply

Provides safety and design specifications for connecting the power supply.

Input Wiring Pickups

Shows example configurations and wire color allocations for connecting pickups.

Ignition Coil Wiring

Explains wiring types (straight order, firing order) for ignition coils.

Functions

Ignition Timing Adjustment

Covers functions for correcting and influencing ignition timing via various inputs.

Schedules A/B

Offers two separate schedules for parameterizing ignition timing and energy.

Access Control

Details the four operating levels and PIN-based access control for the MIC5.

Settings via the MICT

Access Levels in the MICT

Explains the different access levels (Read Only, Customer, Service, Advanced Service) in the MICT.

Self Test

Describes how to run a self-test via MICT to check wiring and connections.

Access Control for MIC5

Details how access control is activated and managed for the MIC5.

Working with Configurations

Explains how to create, open, edit, save, download, and upload configurations.

Upload, Download

Explains how to transfer configurations between the MIC5 and the MICT.

Engine Parameters

Guides on selecting engine manufacturer, series, and type from the MICT database.

Engine Ignition Outputs

Details how to set the number of outputs, select cylinders, and enter firing angles.

Engine Ignition Coils

Guides on selecting the correct ignition coil type from the database for operation.

Engine Pickups

Covers pickup setup, sensitivity, types, number of events, and speed settings.

Timing Analog Inputs

Explains how to configure analog inputs for ignition timing adjustment.

Timing Schedule A/B General

Details the general settings for two schedules (A/B) for timing parameterization.

Timing Schedule A/B Energy

Allows separate ignition energy settings for start phase and normal operation for schedules A/B.

Inputs/Outputs Alarms

Describes how to configure 16 alarms and their functions and allocation.

Miscellaneous Communication

Covers configuration settings for CAN, J1939, and RS485 communication interfaces.

Runtime Data

Explains how to print and record runtime data for analysis.

Runtime Adjustments

Allows direct implementation of runtime adjustments for timing, energy, and calibration.

Operation

Start-up

Provides a checklist of essential steps before starting the MIC5 ignition controller.

Errors

Causes of Faults

Explains common causes for faults like overspeed, output errors, and misfires.

Troubleshooting

Provides guidance on troubleshooting, including running self-tests and contacting service.

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