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Perfecta 115 TS - User Manual
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1/09 PERFECTA 115 / 132 / 168 / 225 – TS
1
PERFECTA Schneidemaschinenwerk GmbH D-02625 B
autzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-1
39
SERVICE MANUAL
PERFECTA 115 / 132 / 168 / 225 TS
This Service Manual belongs into the hands
of the repair and maintenance personnel.
2
Table of Contents
Main Page
Table of Contents
2
General Instructions
4
Installation Instructions
4
Safety Inspection
6
Machine Inspection Record
7
Maintenance Inspection
8
Knife Drive
9
Adjusting Automatic Stopping
9
Clutch-And-Brake Assembly
10
System Design
10
Checking and Setting the Air Gap
11
Checking the Bearing Play
12
Clutch/Brake Assembly Maintenance
12
Knife Drive Malfunctions
14
Clamping System
15
Gap between Knife Back and Clamp Edge
15
Play in the Clamp Guideway
19
Clamp-To-Cutting Table Height and Parallelism
20
Cutting Mechanism
24
Knife Beam Guideway Play
24
Non-Repeat Device
28
Adjusting Instructions
28
Cutting Mechanism Maintenance
35
Cutting Table
36
General
36
Backgauge Drive
37
Backgauge Guidance
37
Thread Backlash Compensation
40
Pasting the Slide Chips to the Narrow-Cutting Rakes
41
Measuring System
42
General
42
Adjusting the Proximity Switches
42
Calibrating the Measuring System
43
Hydraulic Clamping System
44
General
44
Hydraulic Clamping System Working Phases
46
Machine in Normal Position (Free Circulation)
46
Preclamping
47
Cut Triggering
48
Main Clamping Action
49
Decompression
50
Clamp Return
51
Start-Up
52
Adjusting the Hydraulic Clamping System
52
General
52
8.4.2 Hydraulic Clamping System Settings
53
8.4.3 Checking the Settings
53
Main Clamping Setting Instructions
54
Hydraulic Clamping System Maintenance
54
Hydraulic Clamping System Malfunctions
55
Adjusting the S69.1 Clamp Stroke Limitation Pedal Switch
58
Clamping Pressure Basic Adjustments
59
Amplifier Card Setting Instructions
59
Cutting Quality Enhancement Tips
61
Trouble Occurring/Cutting Problems and Their Remedies
61
Wavy Cutting
61
Overcutting
63
Undercutting
64
Concave Cutting
64
Convex Cutting
65
Friction between the Knife and the Clamp
65
Knife Chipping
65
Electrical Equipment
66
Machine Safety Switches
66
Computer Control
68
Control Module
70
Safety Module
70
Display PC
71
General System Design
71
BIOS Settings
73
Establishing a Network Connection (for HTVC Only)
74
Establishing a Network Connection to the Data Server
74
Transferring Data to the Guillotine
76
Software
77
Software Update
77
Settings/Operating Data/"Settings" Menu
78
Diagnostic Function
83
Operations Counter
84
Calibrating the Touch Screen
85
SMART-STEP Error Message
85
CEDES Safe 400 Light Guard
89
Light Guard for P115/132
89
Light Guard for P168/225
90
Errors
92
Error Messages
92
Error Messages
93
Error Symbols
97
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Perfecta 115 TS Specifications
General
Brand
Perfecta
Model
115 TS
Category
Industrial Equipment
Language
English
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