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Polaris 2003 Pro X User Manual

Polaris 2003 Pro X
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ENGINE
2.27
Assembly
1. Insert bushing into case on oil pump side of case. Press in until firmly seated in case.
2. Install the bearing washer to the oil pump end of the shaft.
S Lubricate shaft, insert shaft through the case on water pump side into the bushing on oil pump
side.
3. Lubricate and install bearing washer and brass bushing onto the shaft on waterpump side.
NOTE: If front bushing is replaced it may be necessary to drill a retaining pin hole in the new bushing. If there
is no hole in the bushing:
S Measure depth of the retaining pin hole in the old
bushing.
S Using the retaining pin hole as a guide, carefully drill
a hole in the new bushing to the same depth and di-
ameter as the hole in the old bushing. Be careful not
to enlarge the retaining pin hole, or drill too deep.
S Install new retaining pin.
4. Lubricate and install oil seal with seal lip out (towards
you) until it is against the bushing.
5. Lubricate and install new mechanical seal using
the Mechanical Seal Guide Tool PN 2872010.
6. Press a new mechanical seal into case until fully
seated.
Align hole in bushing
with weep hole and
retaining bolt hole
O--ring
Rear bushing
Bearing Washers
Mechanical Seal
Front Brass Bushing
Seal (Spring faces mechanical seal)
Oil Pump side
Water Pump side
Flat washers
Impeller
Nut
Mechanical Seal Guide Tool
600 PRO X domestic engines 8.4mm:
PN 2872010
Enfocus Software - Customer Support

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Polaris 2003 Pro X Specifications

General IconGeneral
BrandPolaris
Model2003 Pro X
CategoryOffroad Vehicle
LanguageEnglish

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