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Precision 400 Series
Precor Precision 400 Series User Manual
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7.
Reinstall
all
removed
covers,
see
"Covers
and
Panels
Replacement"
on
page
75
.
8.
Do
the
Operation
Verification
tests
(see
"Operation
Verification"
on
page
19
)
and
return
to
service.
Contact
Precor
Customer
Support
at
support@precor.com
or
800.786.8404
with
any
questions.
Page
169
6
Available
Replacement
Procedures
Stairarm
Pivot
Block
Replacement
176
178
Table of Contents
Table of Contents
2
Introduction
9
Service Manual Contents
10
Additional Service Documentation and Videos
10
Service Safety Guidelines
12
Safety Guideline You Need to Know and Follow
12
General Information
14
Features
14
Model and Serial Numbers
15
Model Numbers
15
Serial Numbers
16
About
16
Serial Number Label Location
17
Orientation
17
Tools and Supplies
18
Specification Summary
19
Fastener Torque Specification
19
Calibration Specification
20
Belt Tension Specification
21
Bolt Grade Identification
21
Bolt Grade Markings Chart
21
Parts
22
Lubricants
22
Cleaning Procedure
23
Approved Cleaning Products
23
Power Requirements
24
Equipment Power Requirements
24
Equipment Spacing Requirement
25
Operation Verification
27
R40 Operation Verification Test
27
R20 Operation Verification Test
29
Standard Service Menus
33
About
33
Service Menu Access Codes
33
R40 Service Menu Access Codes
33
R20 Service Menu Access Codes
34
How to Access the Standard Service Menus
34
R40 How to Access Standard Service Menus
34
R20 How to Access Standard Service Menus
36
Standard Service Menus
37
R40 Standard Service Menus
37
Hardware Validation (51765761)
37
My Settings Menu (5671)
39
R20 Standard Service Menus
39
Hardware Validation (51765761)
39
Information Display
40
My Settings Menu (5671)
41
DEMO Mode (R40)
42
Enter DEMO Mode
42
Disable DEMO Mode
43
Standard Service Menus
44
About
44
Service Menu Access Codes
44
How to Access the Standard Service Menus
45
Standard Service Menus
48
R40 Standard Service Menus
48
R20 Standard Service Menus
50
My Settings Menu (5671)
52
DEMO Mode (R40)
53
Adjustment Procedures
55
Available Ajustment Procedures
55
Input Drive and Step-Up Belt Tension Adjustment
56
About
56
Specialized Tools
57
Specifications
57
Procedure
57
Belt Tension and Alignment Verification
58
Belt Tension and Alignment Procedure
61
Lift Motor Calibration
71
About
71
Specifications
71
Videos
71
Information Display
73
Input Drive Assembly Adjustment
77
About
77
Procedure
77
Available Replacement Procedures
81
Covers and Panels Replacement
83
Water Bottle Assy Covers
83
Lift Covers
85
Rear Drive Covers
89
Console Replacement
101
Procedure
101
Power Entry Module Replacement
104
Procedure
104
Data Cable Replacement
108
Procedure
109
Replacing the Upper Data Cable
110
Replacing the Lower Data Cable
113
Lower PCA (LPCA) Replacement
119
Procedure
119
Input Drive Belt and Step-Up Belt Replacement
126
Procedure
126
Input Drive Belt and Step-Up Belt Replacement
132
Procedure
132
Step-Up Pulley Assembly Replacement
138
Procedure
138
Input Drive Assembly Replacement
145
Procedure
145
Idler Pulley Replacement
149
Procedure
149
Eddy Current Magnet Assy Replacement
152
Procedure
152
Speed Sensor Assy Replacement
154
Service Videos
154
Procedure
154
Crankarm Assembly Replacement
159
Procedure
159
Pillow Block Bearing Replacement
163
Procedure
163
Specialized Tools
163
Stairarm Assembly Replacement
171
Procedure
171
Stairarm Pivot Block Replacement
174
Procedure
174
Stairarm Wheel Assembly Replacement
178
Procedure
178
Stairarm Pedal Replacement
180
Procedure
180
Moving Arm Replacement
183
Procedure
183
Outrigger Side Tube Replacement
187
Procedure
187
Ramp Replacement
195
Procedure
195
Ramp Pivot Bracket
198
Lift Motor Replacement
202
Specifications
202
Videos
203
Procedure
203
Lift Yoke Assembly Replacement
212
Specifications
212
Videos
213
Procedure
213
Troubleshooting
219
About
219
Basic Troubleshooting Steps
219
Validate the Customer Reported Issue
220
Verify Input Power
220
Verify (Reproduce) the Customer Issue
221
Verify My Settings Parameter Values
221
Verify Service Bulletin and Software Update Incorporation
221
Verify Console Operation
222
Verify that There Are no Current Active Error Codes
222
Verify Hardware Validation Diagnostic Tests
223
Verify that There Are no New Error Codes
223
Error Log Display
224
About
224
Accessing the Error Log
224
Error Log Parameter Descriptions
224
Clearing the Error Log
225
Error Code Troubleshooting Guide
225
System Troubleshooting Procedures
226
Data Cable Troubleshooting
227
Console Does Not Illuminate Troubleshooting
229
Console Keypad and Upper PCA Troubleshooting
231
Console Keypad and Upper PCA Troubleshooting
232
Speed Sensor Troubleshooting
233
Eddy Current Magnetic Brake System Troubleshooting
235
Lift System Troubleshooting
239
Preventive Maintenance (PM)
241
About
241
PM Tasks and Schedule
241
Electrial System Information
243
System Wire Diagram Label
243
System Electrical Block Diagram
244
System Wire Diagram
245
Product Literature & Videos
246
Service & Maintenance Documentation
246
Precor Websites
246
Service Videos
247
Parts
248
About
248
Precor Connect Partner's Website
248
Exploded View Diagrams and Parts List
251
Appendix A : Edition Information
252
Edition
252
Additional Documentation
252
Appendix B : Notices and Safety
253
Trademarks
253
Intellectual Property
253
Warranty
253
Safety Notices
254
Service Safety Guidelines
254
4
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Precor Precision 400 Series Specifications
General
Brand
Precor
Model
Precision 400 Series
Category
Treadmill
Language
English
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