Rotax 125 Micro MAX - Assembling the Electric Starter

DK00029.fm
REPAIR MANUAL
BRP-Powertrain
Effectivity: 125 MAX/125 Junior MAX/125 Mini
MAX/125 Micro MAX
Edition 2 / Rev. 0
Chapter 7
Page 18
December 01/2010
Instructions
Assembling electric starter
Instructions Installation of the electric starter
See also Chap. 07, Section: 4.5).
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WARNING
NOTICE
The brushes must contact the slip ring correctly.
Step Procedure
1 Inspect the carbon brushes and replace if necessary with new parts
(ROTAX part no. 281261).
2 Insert the plastic ring in the starter motor support so that it does not rotate.
3 Insert the positive contact from inside through the plastic ring and the cutout
in the starter motor support.
4 Secure the plastic ring with two Phillips head screws and washers. The fixing
provides the ground contact.
5 Install the rubber grommet over the positive contact.
6 Secure the bracket on the starter motor support.
7 Insert the coil springs in the cutouts of the plastic ring, press the brushes
against them.
8 Carefully insert the rotor shaft.
9 Fill the starter motor support with LOCTITE 5910 in the region of the positive
pole. This protects the fragile carbon brushes from vibration.
10 Insert the O-ring into the starter motor support.
11 Hold the rotor shaft with a suitable tool and secure the solenoid housing on the
starter motor support.