Section 05 ENGINE (4-TEC)
Subsection 05 (PTO HOUSING/MAGNETO)
Inspection
Check condition of the teeth, shaft, etc. and if the
sprag clutch operates well. If damaged, replace
faulty part.
Installation
For installation, reverse the removal procedure.
However, pay attention to the following.
NOTE: When installing a new starter drive ass’y,
oil the shaft and threads of the gear with engine
oil.
Apply some Isoflex Topas NB52 grease (P/N 293
550 021) on the starter drive bearing located in the
engine block and on the starter drive support in the
PTO housing cover.
1
R1503motr56A
TYPICAL
1. Starter drive bearing
R1503motr45A
1
TYPICAL
1. Starter drive support
CAUTION: Be sure not to forget the distance
washer, disc springs and washer on the starter
drive shaft when assembling.
4-TEC Supercharged Models
OIL SPRAY NOZZLE
Removal
Remove the PTO housing as described above:
– Turn oil spray nozzle no. 23 by using a grip plier
to crack the Loctite.
CAUTION: Do not try to pull out the oil spray
nozzle with a plier. This may damage the force
fit in the PTO housing.
– Fix supercharger spray nozzle remover tight on
oil spray nozzle.
1
R1503motr264A
2
1. Oil spray nozzle
2. Spray nozzle remover
– Remove oil spray nozzle carefully by using a
slide hammer puller.
Installation
For installation, reverse the removal procedure.
However, pay attention to the following.
Apply Loctite 648 on oil spray nozzle fitting sur-
face.
CAUTION: The oil spray nozzle must be in ex-
act position to supply enough oil to the super-
charger. Any other installation will lead to a su-
percharger damage.
smr2004-Complete Line Up 233
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