TABLE OF CONTENTS
SAFETY NOTICE .................................................................................. XII
INTRODUCTION .................................................................................. XIII
HULL IDENTIFICATION NUMBER (H.I.N.) ..................................................................... XIII
ENGINE IDENTIFICATION NUMBER (E.I.N.) .................................................................. XIV
ARRANGEMENT OF THIS MANUAL........................................................................... XV
LIST OF ABBREVIATIONS USED IN THIS MANUAL....................................................... XVIII
GENERAL INFORMATION...................................................................................... XVIII
ILLUSTRATIONS AND PROCEDURES ......................................................................... XIX
ENGINE EMISSIONS INFORMATION .......................................................................... XIX
SELF-LOCKING FASTENERS PROCEDURE ................................................................... XX
LOCTITE APPLICATION PROCEDURE.......................................................................... XX
THREADLOCKER .................................................................................................. XX
STRIPPED THREAD REPAIR ..................................................................................... XXI
GASKET COMPOUND........................................................................................... XXII
MOUNTING ON SHAFT ......................................................................................... XXII
CASE-IN COMPONENTS....................................................................................... XXIII
TIGHTENING TORQUES ....................................................................................... XXIV
01 SERVICE TOOLS AND PRODUCTS
01 – MANDATORY SERVICE TOOLS ............................................................................. 1
ENGINE ................................................................................................................ 1
COOLING/FUEL/OIL SYSTEMS...................................................................................... 5
PROPULSION SYSTEM............................................................................................... 6
STEERING SYSTEM................................................................................................... 8
02 – OPTIONAL SERVICE TOOLS ................................................................................ 9
ENGINE ................................................................................................................ 9
COOLING/FUEL/OIL SYSTEMS..................................................................................... 14
PROPULSION SYSTEM.............................................................................................. 14
BODY.................................................................................................................. 15
WATERCRAFT HANDLING .......................................................................................... 15
03 – SERVICE PRODUCTS ....................................................................................... 17
02 MAINTENANCE
01 – PERIODIC INSPECTION CHART............................................................................ 21
02 – FLUSHING AND LUBRICATION............................................................................ 27
GENERAL............................................................................................................. 27
PROCEDURE......................................................................................................... 27
ANTICORROSION TREATMENT.................................................................................... 32
03 – WATER-FLOODED ENGINE................................................................................. 33
GENERAL............................................................................................................. 33
PROCEDURE......................................................................................................... 33
04 – STORAGE ..................................................................................................... 39
ENGINE DRAINING .................................................................................................. 39
PROPULSION SYSTEM.............................................................................................. 40
FUEL SYSTEM........................................................................................................ 41
ENGINE OIL CHANGE AND FILTER................................................................................ 41
COOLING SYSTEM FLUSHING AND ENGINE INTERNAL LUBRICATION ...................................... 41
ENGINE LUBRICATION.............................................................................................. 41
BATTERY.............................................................................................................. 42
WATERCRAFT CLEANING........................................................................................... 42
ADDITIONAL RECOMMENDED PROTECTION ................................................................... 42
I