Section 09 COOLING SYSTEM
Subsection 01 (CIRCUIT, COMPONENTS AND CARE)
CAUTION: Be careful not to damage the surface
of the rotary seal bore in magneto housing cov-
er.
– always replace also the oil seal no. 15 behind
the rotary seal.
1
F18E18A
1. Oil seal
Installation
The installation is the opposite of the removal pro-
cedure. Pay attention to the following details.
NOTE: Never use oil in the press fit area of the oil
seal and rotary seal.
Push coolant pump shaft oil seal in place by using
thumb.
Install the new rotary seal using the rotary seal
installer (P/N 529 035 823).
CAUTION: Neveruseahammerfortherotary
seal or water/oil pump shaft installation. On-
ly use a press to avoid damaging the ceramic
component.
1
F18E19A
2
1. Rotary seal
2. Rotary seal installer
Install the coolant/oil pump shaft using the rotary
seal installer (P/N 529 035 823) on the opposite
side to the rotary seal and the oil seal protector
(P/N 529 035 822) with a press.
1
F18E1AA
2
1. Oil seal protector
2. Coolant/oil pump shaft
1
F18E1BA
2
1. Coolant/oil pump shaft with oil seal protector
2. Rotary seal installer
CARE
For flushing purposes, the exhaust cooling system
is equipped with a flushing connector.
A garden hose is used to flush the whole sys-
tem by backwash. For flushing procedure, refer
to FLUSHING AND LUBRICATION.
For winterization of cooling system, refer to
STORAGE.
When servicing the hull, rotate watercraft either
way (seen from the rear) maximum to 90°.
496 smr2004-Complete Line Up
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