SeaDoo GTX 4-TEC Supercharged - Page 6

TABLE OF CONTENTS
06 – ROTARY VALVE ............................................................................................. 153
GENERAL........................................................................................................... 154
INSPECTION ON WATERCRAFT.................................................................................. 154
DISASSEMBLY ..................................................................................................... 155
CLEANING.......................................................................................................... 157
INSPECTION........................................................................................................ 157
ASSEMBLY ......................................................................................................... 158
ROTARY VALVE TIMING........................................................................................... 162
07 – EXHAUST SYSTEM......................................................................................... 165
REMOVAL .......................................................................................................... 168
TUNED PIPE REPAIR .............................................................................................. 174
INSTALLATION ..................................................................................................... 174
05 ENGINE (4-TEC)
01 – LEAK TEST ................................................................................................... 181
LEAK TEST PROCEDURE .................................................................................. 181
PREPARATION ..................................................................................................... 181
PROCEDURE....................................................................................................... 182
INSTALLATION ..................................................................................................... 183
LEAK TEST PROCEDURE FOR INTERCOOLER......................................................... 184
02 – INTAKE SYSTEM............................................................................................ 185
INSPECTION........................................................................................................ 189
REMOVAL .......................................................................................................... 191
DISASSEMBLY ..................................................................................................... 198
ASSEMBLY ......................................................................................................... 201
INSTALLATION ..................................................................................................... 205
03 – EXHAUST SYSTEM......................................................................................... 209
EXHAUST PIPE..................................................................................................... 210
EXHAUST MANIFOLD............................................................................................. 213
MUFFLER........................................................................................................... 214
RESONATOR ....................................................................................................... 214
EXHAUST OUTLET................................................................................................. 215
04 – REMOVAL AND INSTALLATION.......................................................................... 217
GENERAL........................................................................................................... 217
ENGINE REMOVAL ................................................................................................ 217
CLEANING.......................................................................................................... 221
INSTALLATION ..................................................................................................... 221
05 – PTO HOUSING/MAGNETO................................................................................ 225
GENERAL........................................................................................................... 226
PTO HOUSING ..................................................................................................... 226
PTO SEAL........................................................................................................... 229
COUPLING.......................................................................................................... 229
STATOR............................................................................................................. 230
ROTOR AND ENCODER WHEEL................................................................................. 231
RING GEAR......................................................................................................... 231
STARTER DRIVE ASS'Y............................................................................................ 232
OIL SPRAY NOZZLE ............................................................................................... 233
06 – LUBRICATION SYSTEM.................................................................................... 235
GENERAL........................................................................................................... 237
OIL LEVEL VERIFICATION......................................................................................... 237
ENGINE OIL PRESSURE TEST.................................................................................... 238
OIL FILTER.......................................................................................................... 240
III
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