Segway Personal Transporter i2 - Motor Installation

13‐4 Segway®PersonalTransporteri2,x2,x2TurfPartsReplacement
Motor Installation
To install motor:
1. MakesureSegwayPTispoweredoffand
unplugged.
2. Cleanmotorwe
ll.
3. Completelyremov
ethreadlockcompound
frommotorfastenerholes.Usecottonswabs
tothoroughlycleanexcessthreadlock
compoundfrominternalthreads.Firstuse
windowcleaner,thenisopropylalcohol,to
removethreadlockcompound.
4. Slidemot
orintochassis.Itwillfitonlyone
way.Fitissnug.
Make sure motor harness does not block motor
as it is inserted into chassis. Motor will not seat
properly if connector is pinched between motor
and BSA.
5. Thread(2)SHCS,M5x0.8x12,6‐lobe
screws(20536‐00001)throughmotor
mountingtabsintochassis.SeeFigure13‐4.
Use of new motor fasteners with new thread lock
compound is required for proper installation
.
6. UsingT‐256‐lobewr
ench,driveeachscrew
andtorqueto5.0N‐m.
7. Connect(2)CUmotorha
rnessestomotor.
SeeFigure13‐5.
Rotate each harness as you insert connector so
that smaller gauge wires are beneath larger
gauge wires.
Figure13‐4:InstallMotor
Figure13‐5:ConnectCUMotorHarnessestoMotor
8. Locateabrasionprotectionsleevesand
positionsowiresareprotectedastheypass
throughnotchesinchassis.
Make sure cables are seated in notches in
chassis so that they cannot be pinched when
cover is installed.
9. Performpost‐servicetests(pageA‐1).
Motor with Coupling
21089-00001
20536-00001
Notches