Segway Personal Transporter i2 - BSA Removal and Installation

Segway®PersonalTransporteri2,x2,x2Turf PartsReplacementGuide 12‐3
BSA Removal and Installation
To remove BSA:
1. MakesureSegwayPTispoweredoffand
unplugged.
2. Establishaservicea
blepowerbase
(page7‐1).
3. Re
movepivotbaseassembly(page9‐14).
4. Re
movechassiscover(page10‐3).
Disconnect(2)balanc
esensorassembly(BSA)
harnessesfromCUboardsocketsbysqueezing
plastictabonconnectorandgentlypulling
connector.
5. Re
movecablesfromBSAcablerouter.
6. Re
moveplasticBSAcablerouter(20532‐
00001).(SeeFigure12‐1foraclose‐upview
.)
Figure12‐1:BSACableRouter
7. UseT‐106‐lobewrenchtoremove(4)pan‐
head,M3
x0.5x12,self‐tappingscrewsthat
attachbalancesensorassemblytochassis.
DISCARD FASTENERS AFTER REMOVAL! DO NOT
REUSE!
8. Liftbalancesensorassemblyfromchassis.
Avoidtouchingcircuitboardlocatedon
bottomofbalancesensorassembly.
9. Ifyo
uarereusingthisbalancesensor
assembly,placeonappropriateanti‐static
surfaceorESDbag.
Figure12‐2:DisconnectBalanceSensorAssembly
HarnessesfromCUBoards
To install BSA:
1. MakesureSegwayPTispoweredoffand
unplugged.
2. Ta
kenewBSAfromstaticbagandplace
BSAcablerouterontop.Placenewly
assembledBSAinchassis.Routecablesinto
cablerouter.SeeFigure12‐1.
3. Th
read(4)pan‐head,M3x0.5x12,non‐self‐
tappingscrews(20972‐00001)through
balancesensorassemblymountingtabsand
intochassis.SeeFigure12‐2.
For installation, use only Segway approved
fasteners.
4. UsingT‐106‐lobewrench,driveeachscrew
(20972‐00001)andtorqueto1.6N‐m.
5. Insertan
dseat(2)balancesensorassembly
harnessesintoAandBheadersonCU
board.SeeFigure12‐2.
BSA Cable Router
20532-00001
BSAharness
BSA
harness
BSA
19457-00002