AboutThisGuide
xii Segway®PersonalTransporteri2,x2,x2TurfPartsReplacementGuide
Organization
Thismanualorganizespartsreplacementinstructionsintotwogeneralcategories:Instructions
intendedforeithercustomersorservicetechnicians(Chapter1throughChapter6),and
instructionsintendedforservicetechniciansonly(Chapter7throughChapter14).
TheinstructionsinChapter8throughChapter14describeproceduresforreplacingpartsafter
havingestab
lishedaserviceablepowerbase(whichisdescribedinChapter7).
Chapter Description
pageix ContainsimportantsafetyinformationyoumustreadbeforeservicingtheSegwayPT.
pagexv Showsanexplodedreplacementpartsdiagram.
Chapter1 DescribesremovalandinstallationproceduresfortheLeanSteerframe.
Chapter2 Describesremovalandinstallationproceduresforthemats.
Chapter3 Describestroubleshooting,removal,andinstallationproceduresfortheLi‐ionbatte
ries.
Chapter4 Describesremovalandinstallationproceduresforthetire/wheelassembly.
Chapter5 Describesremovalandinstallationproceduresforthefender.
Chapter6 Describesremovalandinstallationproceduresforthepowerbasetrim(fascia).
Chapter7 Describesprocedureforestablishingaserviceablepowerbase.
Chapter8 Describestroubleshooting,removal,andinstallationofagearboxasse
mbly.
Chapter9 Describesremovalandinstallationproceduresfortheconsoleandrelatedcomponents.
Chapter10 Describesremovalandinstallationproceduresforthechassiscover.
Chapter11 Describestroubleshooting,removal,andinstallationproceduresfortheCUboards.
Chapter12 Describesremoval,andinstallationproceduresforthebalancesensorassembly.
Chapter13 Describesremovalandinstallationofamo
torassembly.
Chapter14 Describespowerbasechassis.
AppendixA DescribesstandardteststoperformafterservicingtheSegwayPT.
AppendixB ProvidespartslistsfortheGen2SegwayPT.
AppendixC ListsanddescribesfastenersthatareapprovedforuseinservicingtheSegwayPT.
AppendixD Listsrecommendedtoolsanddi
agnosticequipmentnecessarytoproperlyserviceaSegwayPT.
Glossary Listsandbrieflydefinesproductspecificandothertermsusedinthismanual.