Suzuki LT-Z400 2003 - Brake Disc Inspection; Brake Disc Reassembly and Remounting; Brake Disc Removal and Disassembly

6-24 C HAS SI S
BRAKE DISC REMOVAL AND
DISASSEMBLY
• Remove the front wheel. (t7S-10)
• Remove the front wheel hub. (c::76-10)
• Remove the brake disc.
BRAKE DISC INSPECTION
• Remove the front wheel. (c:::7S-10)
• Remove t he caliper. ([76- 1 9)
Inspect the brake disc for cracks or damage and measure the
thickness using the micrometer. If any damages are found or if
the thickness is less than the service limit, replace the brake disc
with
a new one .
I!iiJ 09900-20205: Micrometer (0 - 25 mm)
B Brake disc thickness
Service Lim it: 2.5 mm (0. 10 In)
Measure the runout using the dial gauge. If the runout exceeds
the service
limit, replace the brake disc with a new one.
1 1;; b 09900-20607: Dial gauge (11100 mm)
0990()..20701 : Magnetic stand
~ Brake disc runout
Service Limit : 0.3 mm (0.012 In)
• If
either measurement exceeds the service limit, replace the
brake disc with a
new one.
BRAKE DISC REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake disc in the reverse order of
removal and disassembl y. Pay attention to the following point s:
• Install the disc to the wheel hub with the punch mark ® on the
disc showed up.
NOTE:
Make sure that the disc is clean and free of any greasy matter.
• Apply THREAD LOCK SUPER "1360· to the brake disc bolts
and tighten them to the specified torque .
• 99000-32130: THREAD LOCK SUPER " 1360 "
r!l Brake disc bolt : 23 N·m (2.3 kgf-m , 16 .5 Ib-ft)