Suzuki LT-Z400 2003 - FRONT BRAKE

FRONT BRAKE
CONSTRUCTION
ill Master cylinder reservoir cap
(ZI Diaphragm
@ Master cylinder clamp
@ Bool
<ID Piston/cup set
@ Cup
C1J Spring
@
Master cylinder
@ Brake hose No.1
®I Piston
® Piston seal
<fZl Dust seal
@ Brake caliper
® Brake caliper holder
$ Brake pad
(jJ Pad spring
@ Oisccover
til Front brake disc
@ Brakepipe
~ Brake hose No .2
ITEM N·m
kg' -m
®
10 1.0
@
23 2.3
©
7.5 0.75
<II
2S 2.S
e
18 1.8
0
18 1.8
<II
23
2.3
<9
23 2.3
CD
IS 1 .S
A WARNING
Ib-ft
7.0
16.5
5.5
19.0
13.0
13.0
16 .5
16.5
11.5
® Master cylinder mounting bolt
@ Brake hose union bolt
© Air bleeder valve
to Brake caliper mounting bolt
® Brake pad mounti ng pin
® Caliper holder pin
@ Cal i per holder slide pin
8 Brake disc boll
CD Brake pipe nul
.. ~
@
CHAS S IS 6-17
(j)
l @
./
•
* This brake system Is filled with an ethylene glycol-based DOT 4 brake fluid . Do not use or mix
different types of fluid , such as silicone - based or petroleum-based brake fluids .
• Do not use any brake fluid taken from old , used or unsealed containers . Never reuse brake
fluid
left over from the last servicing or which has been stored for a long periods of time .
• When storing brake fluid , seal the container completely and keep it away from children .
,. When replenishing brake fluid , take care not to get dust into the fluid .
,. When washing brake components , use new brake fluid . Never use cleaning solvent .
,. A contaminated brake disc or brake pad reduces braking performance . Discard contaminated
pads and clean the brake disc with high quality brake cleaner or a neutral deterg ent.
I CAUTION I
Handle brake fluid with care: the fluid reacts chemically with paint , plastics , rubber materials
etc. and will damage them severly .