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Suzuki LT-Z400 2003 - Brake Caliper Reassembly and Remounting

Suzuki LT-Z400 2003
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BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay attenti
on
to the following
points:
Wash the caliper bore and piston with the specified brake
f
lu
id. Thoroughly wash the du
st
seal grooves and piston seal
gr
ooves
.
I Specification and
classification:
DOT 4
I
~
________________
~
..
Wash the brake
caliper
components
with
new brake
fluid
before reassembly .
Do
not
wipe
the
brake
fluid
off
with
a rag
after
wash-
ing the components.
* When
washing
the
components
,
use
the
specified
brake
fluid
. Never
use
different
types
of
fluid
or
cleaning
solvents
such as
gasoline
, kerosine,
etc
.
Replace
the
removed
piston
seals and
dust
seals
with
new ones .
..
Apply brake
fluid
to
all
of
the
seals, brake
caliper
bores and
pistons
before reassembly.
PISTON
SEALS
Install the piston seal
CD,
du
st
seal ® and O-ring @ as shown
in illustration.
BRAKE
CALIPER HOLDER
Tighten the pin ® to the caliper holder
CD
to the specified
torque.
(!]
Caliper
holder
pin
: 18 N·m
(1
.8
kgf-m
, 13.0 Ib-It)
Apply SUZUKI SILICONE GRE
AS
E
10
the brake caliper
holder pin
~
.
.0
99000-25100: SUZUKI SILICONE GREASE
CHASSIS
..
55
kr.
:I
(t
®
W

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