CHASSIS 6-17
FRONT BRAKE
CONSTRUCTION
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%
* This brake system is filled with an ethylene glycol-based DOT 4 brake fluid. Do not use or mix
different types of fluid, such as silicone-based or petroleum-based brake fluids.
* Do not use any brake fluid taken from old, used or unsealed containers. Never reuse brake
fluid left over from the last servicing or which has been stored for a long periods of time.
* When storing brake fluid, seal the container completely and keep it away from children.
* When replenishing brake fluid, take care not to get dust into the fluid.
* When washing brake components, use new brake fluid. Never use cleaning solvent.
* A contaminated brake disc or brake pad reduces braking performance. Discard contaminated
pads and clean the brake disc with high quality brake cleaner or a neutral detergent.
1
Master cylinder reservoir cap
A
Master cylinder mounting bolt
2
Diaphragm
B
Brake hose union bolt
3
Master cylinder clamp
C
Air bleeder valve
4
Boot
D
Brake caliper mounting bolt
5
Piston/cup set
E
Brake pad mounting pin
6
Cup
F
Caliper holder pin
7
Spring
G
Caliper holder slide pin
8
Master cylinder
H
Brake disc bolt
9
Brake hose No.1
I
Brake pipe nut
0
Piston
A
Piston seal
B
Dust seal
C
Brake caliper
D
Brake caliper holder
E
Brake pad
F
Pad spring
G
Disc cover
H
Front brake disc
I
Brake pipe
J
Brake hose No.2
ITEM N·m kgf-m lb-ft
A
10 1.0 7.0
B
23 2.3 16.5
C
7.5 0.75 5.5
D
26 2.6 19.0
E
18 1.8 13.0
F
18 1.8 13.0
G
23 2.3 16.5
H
23 2.3 16.5
I
16 1.6 11.5
@
Handle brake fluid with care: the fluid reacts chemically with paint, plastics, rubber materials
etc. and will damage them severly.
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