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Suzuki LT-Z400 - Starter System; Troubleshooting

Suzuki LT-Z400
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ELECTRICAL SYSTEM 7-11
STARTER SYSTEM
TROUBLESHOOTING
Clutch
lever
position
switch
Starter
button
Engine
stop
switch
Ignition
switch
Battery
CDI
Fuse
Starter
relay
Starter
motor
Starter motor will not run.
Check if the starter motor runs
when its terminal is connected
to the
+
battery terminal (Do
not use a thin wire because a
large amount of current flows.)
Measure the starter relay voltage at the starter
relay connectors (between Y/B
+
and B/W
-
)
when the starter button is pushed.
No click
Clicks
Runs
Voltage
No voltage
Faulty starter relay
Loose or disconnected starter
motor lead wire
Faulty ignition switch
Faulty engine stop switch
Faulty neutral switch
Faulty starter button
Improper connector contact
Open circuit in wire harness
Continued on next page
Faulty starter motor
Does not run
The transmission is in neutral. Turn on the
ignition switch with the engine stop switch in
the RUN position. Listen for a click from
the starter relay when the starter button is
pushed.

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