Suzuki LT-Z400 - Gearshift Fork and Gear

3-38 ENGINE
GEARSHIFT FORK AND GEAR
GEARSHIFT-FORK-TO-GEARSHIFT-FORK GROOVE
CLEARANCE
Clearance for each gearshift fork plays an important role in the
smoothness and positiveness of the shifting process.
Measure the gearshift fork clearance in the groove of its respec-
tive gear using the thickness gauge.
If the clearance exceeds specification, replace the fork, its
respective gear, or both.
& 09900-20803: Thickness gauge
09900-20101: Vernier calipers
% Gearshift-fork-to-gearshift-fork-groove clearance
Service Limit: 0.50 mm (0.020 in)
% Shift fork groove width
Standard: 5.0 – 5.1 mm (0.197 – 0.201 in)
% Shift fork thickness
Standard: 4.8 – 4.9 mm (0.189 – 0.193 in)