Suzuki LT-Z400 - Brake Caliper Reassembly and Remounting

CHASSIS 6-55
BRAKE CALIPER REASSEMBLY AND
REMOUNTING
Reassemble and remount the brake caliper in the reverse order
of removal and disassembly. Pay attention to the following
points:
• Wash the caliper bore and piston with the specified brake
fluid. Thoroughly wash the dust seal grooves and piston seal
grooves.
* Specification and classification: DOT 4
%
PISTON SEALS
• Install the piston seal
1, dust seal 2 and O-ring 3 as shown
in illustration.
BRAKE CALIPER HOLDER
• Tighten the pin
2 to the caliper holder 1 to the specified
torque.
# Caliper holder pin: 18 N·m (1.8 kgf-m, 13.0 lb-ft)
• Apply SUZUKI SILICONE GREASE to the brake caliper
holder pin
2.
+ 99000-25100: SUZUKI SILICONE GREASE
* Wash the brake caliper components with new brake
fluid before reassembly.
* Do not wipe the brake fluid off with a rag after wash-
ing the components.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvents such as gasoline, kerosine, etc.
* Replace the removed piston seals and dust seals
with new ones.
* Apply brake fluid to all of the seals, brake caliper
bores and pistons before reassembly.