Suzuki LT-Z400 - Engine

3
6
ENGINE 3-1
CONTENTS
ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ...3- 2
ENGINE LEFT SIDE .....................................................................3- 2
ENGINE RIGHT SIDE ..................................................................3- 2
ENGINE CENTER ........................................................................3- 2
ENGINE REMOVAL AND REMOUNTING ...........................................3- 3
ENGINE REMOVAL .....................................................................3- 3
ENGINE REMOUNTING ..............................................................3- 7
ENGINE DISASSEMBLY .....................................................................3- 9
ENGINE COMPONENTS INSPECTION AND SERVICE .....................3-19
CYLINDER HEAD ........................................................................3-19
CAMSHAFT/AUTOMATIC DECOMPRESSION ASSEMBLY .....3-28
CAM CHAIN TENSION ADJUSTER AND TENSIONER .............3-30
CYLINDER ...................................................................................3-30
PISTON AND PISTON RING .......................................................3-31
CONROD ......................................................................................3-33
CRANKSHAFT .............................................................................3-33
BALANCER SHAFT AND BALANCER DRIVEN GEAR .............3-34
STARTER CLUTCH .....................................................................3-35
STARTER TORQUE LIMITER .....................................................3-36
OIL PUMP ....................................................................................3-36
CLUTCH .......................................................................................3-37
GEARSHIFT FORK AND GEAR ..................................................3-38
TRANSMISSION ..........................................................................3-39
CRANKCASE ...............................................................................3-42
CLUTCH COVER .........................................................................3-46
ENGINE REASSEMBLY ......................................................................3-47
CRANKSHAFT .............................................................................3-47
GEARSHIFT CAM, FORK AND REVERSE LOCK SHAFT ........3-48
CRANKCASE ...............................................................................3-49
STARTER CLUTCH AND GENERATOR ROTOR ......................3-50
PRIMARY DRIVE GEAR AND BALANCER GEAR ....................3-51
GEARSHIFT CAM DRIVEN GEAR ..............................................3-52
OIL PUMP ....................................................................................3-53
CAM CHAIN .................................................................................3-53
OIL PIPE ......................................................................................3-53
CLUTCH .......................................................................................3-54
NEUTRAL SWITCH .....................................................................3-56
GENERATOR ROTOR COVER ...................................................3-56
PISTON RING ..............................................................................3-57
PISTON AND CYLINDER ............................................................3-58
CYLINDER HEAD ........................................................................3-59
CAMSHAFT/AUTOMATIC DECOMPRESSION ASSEMBLY .....3-60
CYLINDER HEAD COVER ..........................................................3-62
CAM CHAIN TENSION ADJUSTER ............................................3-63