9. TRANSMISSION
9-2
Precautions in Operation
Specification
Item Standard value Limit (mm)
OD of shift fork shaft 13.984~14.000 mm 13.966 mm
ID of shift fork 14.000~14.016 mm 14.034 mm
Shift fork claw thickness 5.930~6.000 mm 5.730 mm
Torque value
Gear oil drain bolt 1.1~1.5kgf-m
Gear oil fill bolt 3.5~4.5kgf-m
Tools
Special tools
Bearing driver (6228): SYM-2341110-REA A6228
Bearing driver (6307): SYM-2343110-REA 6307
Bearing driver (2220): SYM-9100400-REA 2220
Bearing driver (6307): SYM-2346000-REA A6307
Final shaft gear stopper: SYM-2343100-REA
Needle bearing driver (HK2016):
SYM-9100300-RB1
Drive shaft and oil seal driver:
SYM-9120200-HMA
Drive shaft puller:
SYM-2341100
Inner bearing puller:
SYM-6204002
Trouble Diagnosis
Engine can be started but vehicle cannot move.
Damaged drive gear
Burnt out drive gear
Damaged gear shift system
Noise
Worn or burnt gear
Worn gear
Gear oil leaks
Excessive gear oil.
Worn or damage oil seal
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