2. MAINTENANCE INFORMATION
2-2
Periodical Maintenance Schedule
Maintenance Kilometer 300 km
Every
500 km
Every
1,000 km
Every
2000 km
Every
4,000 km
Code
Check
Items
Maintenance Interval
1
Month
3 Months 6 Months 12 Months
Remarks
1 Air cleaner element
I C R
2 Fuel filter
I I R
3 Oil filter cartridge
R
Replacement for every 4,000 km or 12 months
4 Engine oil change
R
Replacement for every 2,000 km or 6 months
5 Tire, pressure
I I
6 Battery inspection
I I
7
Front/ rear brake fluid level, leakage, brake pad
& free play check
I I
Replace brake hose every 4 years
8
Steering system: check operation smoothness
and toe-in
I I
9 Cushion operation check
I I
10 Every screw tightening check
I I
11 Gear oil check for leaking
I I
12 Spark plug
I I R
13 Differential gear oil
R
Replacement for every 4,000 km or 12 months
14 Final gear oil
R
Replacement for every 4,000 km or 12 months
15 Frame lubrication
L
16 Exhaust system: gasket/ screws/ leakage
I I
17 Emission check in Idling
I I
18 Throttle lever housing, cable lubrication/ free play
A I
19 CVT driving device(belt)
I I
20 CVT driving device(roller)
I I
21 Lights/ electrical equipment/ multi-meters
I R
22 Fuel lines
C
23 Cam chain
I / L I / L C I / R
24 Valve clearance
I I
25 Lines, connections in cooling system
I I
26 Coolant level/ leakage check
I I
Replace coolant every 12 months
27 Wheels
I A
28 RR. hub bearing
I I
29 Coolant reservoir
I I
Lubricate with lithium-soap-based
30 Knuckle pivot/ shaft
I I R
Lubricate with lithium-soap-based
31 Stabilizer bushes
Check for cracks or other damage
32 Engine mount
Check for cracks or other damage
33 FR/ RR. Propeller shaft
Check for cracks or other damage
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement
C ~ Cleaning (replaced if necessary) L ~ Lubrication
Have your ATV checked, adjusted, and recorded maintenance data periodically by your SYM Authorized Dealer to maintain the ATV at the
optimum condition
The above maintenance schedule is established by taking the monthly 1000 kilometers as a reference which ever comes first.
Remarks: 1. Clean or replace the air cleaner element more often when the ATV is operated on dusty roads or in the Heavily- polluted
environment.
2. Maintenance should be performed more often if the ATV is frequently operated in high speed and after the ATV has
accumulated a higher mileage.
3. Preventive maintenance
a. Ignition system－Perform maintenance and check when continuous abnormal ignition, misfire, after-burn, overheating
occur.
b. Carbon deposit removal－Remove carbon deposits in cylinder head, piston heads, exhaust system when power is obvious
lower.
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