RemovingtheFrontWheelandBrake(continued)
g344135
Figure154
1.Backingplate4.Retainingring
2.Brakeshoe
5.Camshaft
3.Returnspring
9.Disassemblebrakeassemblyasfollows(Figure154):
A.Removereturnsprings(3)fromthebrakeshoes(2).Removebrake
shoesfromthebackingplate(1).
B.Matchmarkbrakecamandbrakelevertoassureproperalignmentduring
reassembly.Removeretainingring(4)fromthebrakecam.Pullbrake
leverfromthecam(5).Removecamfrombackingplate.
10.Thebrakebracket(9)andwheelshield(8)canberemovedasfollows:
A.Removelocknuts(10),spacers(7),andsocketheadscrews(5)securing
thebrakebracket,wheelshield,andhydraulicmotortotheframe.
B.Separatebracket(9)andshield(8)fromtheframe.
InstallingtheFrontWheelandBrake
1.Insertfoursocketheadscrews(item5inFigure153)throughtheframe,
hydraulicmotor(6),spacers(7),wheelshield(8),andbrakebracket(9).
Securewithlocknuts(10),butdonotfullytighten.
2.Assemblebrakeassemblyasfollows(Figure154):
A.Securebackingplatetothebrakebracketwithfourcapscrewsandlock
washers.
B.Applyantiseizelubricanttocamshaftsplines.Insertcamshaftthrough
thebackingplate.
C.Attachbrakelevertothecamshaft.Makesurematchmarksarealigned
properly.Securelevertoshaftwithretainingclip.
D.Lubricatebrakeshoepivotpointswithalightcoatingofgrease.
E.Positionbothbrakeshoesonthebackingplatesothattheconcaveheels
attachtotheanchorpin.
F.Insertbothreturnspringsintotheholesofbothbrakeshoes.Makesure
shoestsnugglyagainsttheanchorpinandcam.
3.Ifthebrakelever,backingplate,retainingclip,returnsprings,brakeshoes,
andcamshaftwereremovedasacompletebrakeassembly,securebacking
platetothebrakebracketwithfourboltsandlocknuts.Tightenfasteners.
Reelmaster
®
3100-D/3105-D
Page7–11
Wheels,BrakesandChassis:ServiceandRepairs
20252SLRevA