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YASKAWA E-V-MD Series User Manual

YASKAWA E-V-MD Series
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SGDV-MD SERVOPACK
SGMMV Servomotor
Type A01/A02
Rotational Motor
MECHATROLINK-III Communications References
-V-MD Series
AC Servo Drives
USER’S MANUAL
MANUAL NO. SIEP S800001 02B
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11
Outline
Selecting Products
Specifications and Dimensional Drawings
Installation
Wiring and Connections
SigmaWin+
Operation
Adjustments
Utility Functions
Maintenance, Inspections, and Troubleshooting
Appendix

Table of Contents

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YASKAWA E-V-MD Series Specifications

General IconGeneral
CategoryServo Drives
Output Power0.4-15kW
Communication InterfaceMECHATROLINK-II, MECHATROLINK-III, EtherCAT
Protection FeaturesOvercurrent, Overvoltage, Undervoltage
Storage Temperature-20°C
Vibration5.9 m/s² or less
SeriesE-V-MD Series

Summary

AC Servo Drives Σ-V-MD Series USER’S MANUAL

About this Manual

Introduction to the manual, its purpose, and scope. Includes technical terms and important explanations.

Notation Used in this Manual

Explains notation for reverse signals and parameters (numeric and function selection).

Documents Related to the Σ-V-MD Series

Lists related manuals and defines trademarks.

Safety Information

Details conventions for safety precautions and their meanings to prevent injury or damage.

Safety Precautions

Storage and Transportation

Precautions for storing and transporting the product, including environmental conditions.

Installation

Guidelines and precautions for installing the SERVOPACK and servomotor, including environmental.

Wiring

Detailed instructions and precautions for wiring the main circuit, control power, and I/O signals.

Operation

MECHATROLINK-III Communications Settings

Configuration of MECHATROLINK-III communication settings, including station and axis addresses.

Basic Functions Settings

Configuration of essential servomotor functions like rotation direction, overtravel, and holding brakes.

Trial Operation

Procedures for safe and correct trial operation, including inspections and MECHATROLINK-III setup.

Absolute Encoder Setting

Guides for setting up absolute encoders, including precautions and operating procedures.

Maintenance, Inspections, and Troubleshooting

Maintenance and Inspections

Details SERVOPACK inspection procedures and parts replacement schedule.

Alarm Displays

Lists and explains SERVOPACK alarms, their causes, and troubleshooting steps.

Warning Displays

Lists and explains SERVOPACK warnings, their causes, and troubleshooting steps.

Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor

Guides for diagnosing and resolving servomotor malfunctions based on operation.

Warranty

Suitability for Use

Complying with European Directives

European Directives

Lists applicable European Directives and harmonized standards for SERVOPACK and Servomotor.

Chapter 1 Outline

Examples of Servo System Configurations

Illustrates basic servo system configurations for Type A01 and Type A02 SERVOPACKs.

Part Names

Identifies and describes the main parts of the servomotor and SERVOPACK.

Chapter 2 Selecting Products

Model Designations

Explains how to interpret model numbers for servomotors and SERVOPACKs.

Selecting Servomotors

Guidance on selecting servomotors, including using SigmaJunmaSize+ and selection calculations.

Combinations

Shows compatible combinations of servomotors and SERVOPACK models.

Selecting Cables

Details on various cables required for operating a SERVOPACK, including types and specifications.

Selecting Peripheral Devices

Lists necessary peripheral devices to be provided by the user.

Chapter 3 Specifications and Dimensional Drawings

Servomotors

Provides ratings, specifications, dimensional drawings, and mechanical details for servomotors.

SERVOPACKs

Details ratings, basic specifications, MECHATROLINK-III functions, and dimensional drawings.

Chapter 4 Installation

Servomotor Installation

Covers installation environment, orientation, standards, and precautions for servomotors.

SERVOPACK Installation

Details installation environment, mounting procedures, and orientation for SERVOPACKs.

EMC Installation Conditions

Specifies installation conditions for EMC certification testing of servomotors and SERVOPACKs.

Chapter 5 Wiring and Connections

Wiring the Main Circuit and Control Power Supplies

Provides terminal names, specifications, and general precautions for power supply wiring.

I/O Signal (CN1) Connections

Details I/O signal pins, names, functions, and connection examples.

Connecting the Servomotor and Encoder

Describes connection signals, cable specifications, and examples for servomotor and encoder.

Noise Control and Measures for Harmonic Suppression

Guidance on wiring for noise control, grounding, and connecting noise filters.

Chapter 6 SigmaWin+

SigmaWin+ Software Overview

Introduction to SigmaWin+ software for viewing status, setting parameters, and tuning.

Preparing SigmaWin+ Software

Instructions for installing and preparing the SigmaWin+ software.

Connecting a PC with SigmaWin+

Steps for connecting a PC to SERVOPACK via Ethernet, including IP address setup.

Starting and Operating the SigmaWin+

Procedure for launching and navigating the SigmaWin+ software interface.

Parameters (Pn)

Details parameter classification, notation methods, and setting procedures.

Chapter 7 Operation

MECHATROLINK-III Communications Settings

Configuration of MECHATROLINK-III communication settings like station and axis addresses.

Basic Functions Settings

Configuration of essential servomotor functions such as rotation direction and overtravel.

Trial Operation

Procedures for safe and correct trial operation, including inspections and MECHATROLINK-III setup.

Absolute Encoder Setting

Guides for setting up absolute encoders, including precautions and operating procedures.

Chapter 8 Adjustments

Type of Adjustments and Basic Adjustment Procedure

Overview of adjustment types and the basic procedure for optimizing servo gain.

Tuning-less Function

Describes the tuning-less function for stable response and its application restrictions.

Advanced Autotuning

Details advanced autotuning for automatic servo system adjustment based on mechanical characteristics.

Advanced Autotuning by Reference

Explains autotuning with user reference inputs for optimizing SERVOPACK performance.

One-parameter Tuning

Manual tuning adjustments using one or two parameters for improved response characteristics.

Anti-Resonance Control Adjustment Function

Enhances vibration suppression effectiveness after tuning, targeting specific frequency ranges.

Vibration Suppression Function

Suppresses transitional vibration at low frequencies, effective when notch filter is not applicable.

Additional Adjustment Function

Provides fine-tuning functions like gain switching, friction compensation, and level settings.

Compatible Adjustment Function

Explains compatible functions from earlier models, like feedforward and mode switching.

Chapter 9 Utility Functions

List of Utility Functions

Lists available utility functions for servomotor operation and adjustment, with reference sections.

Alarm History Display

Displays the last ten alarms that have occurred in the SERVOPACK.

JOG Operation

Checks servomotor operation under speed control without host controller connection.

Origin Search

Positions the origin pulse of the incremental encoder and clamps at the position.

Program JOG Operation

Allows continuous operation determined by preset patterns, movement distance, and speed.

Initializing Parameter Settings

Resets SERVOPACK parameters to factory settings, used after changing settings.

Clearing Alarm History

Deletes all recorded alarm history from the SERVOPACK.

Automatic Offset-Signal Adjustment of the Motor Current Detection Signal

Adjusts motor current detection offset for reducing torque ripple caused by current offset.

Write Prohibited Setting

Prevents parameter changes by mistake and sets restrictions on utility function execution.

Vibration Detection Level Initialization

Automatically adjusts vibration detection level for accurate alarm/warning output.

Confirmation of SERVOPACK and Servomotor Model Information

Displays model information on SERVOPACKs, servomotors, and encoders.

Software Reset

Resets SERVOPACK internally from software to restore factory settings.

EasyFFT

Sends frequency waveform reference to detect resonance and set notch filters.

Online Vibration Monitor

Detects machine vibration during operation and automatically sets notch filters.

Chapter 10 Maintenance, Inspections, and Troubleshooting

Maintenance and Inspections

Details SERVOPACK inspection procedures and parts replacement schedule.

Alarm Displays

Lists and explains SERVOPACK alarms, their causes, and troubleshooting steps.

Warning Displays

Lists and explains SERVOPACK warnings, their causes, and troubleshooting steps.

Troubleshooting Malfunction Based on Operation and Conditions of the Servomotor

Guides for diagnosing and resolving servomotor malfunctions based on operation.

Chapter 11 Appendix

Parameter Configuration

Describes unit and axis parameters used by the SERVOPACK.

List of Parameters

Contains tables of parameters, including their settings, units, and factory defaults.

Parameter Recording Table

A table for recording custom parameter settings.

Revision History

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