ABB ACS880 N5700 Series

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ACS880 position control

program (+N5700)

Firmware manual

Table of contents

3AXD50000453573 Rev B

Original instructions

EFFECTIVE: 2022-04-20

Main Page

Table of Contents5
Introduction to the Manual15
What this Chapter Contains15
Applicability15
Licensing16
Safety Instructions16
Target Audience17
Related Manuals17
Terms and Abbreviations18
Cybersecurity Disclaimer20
Using the Control Panel21
Control Locations and Operating Modes23
What this Chapter Contains23
Local Control Vs. External Control23
Local Control24
External Control25
Using the Control Panel as an External Control Source25
Operating Modes of the Drive26
Speed Control Mode26
Torque Control Mode27
Position (Synchron, Homing, Profile Velocity) Control Mode27
Special Control Modes27
Default Control Connections29
What this Chapter Contains29
General29
Standard Connections for Position Control29
Standard Connections for Speed Control30
Default Control Connections in Speed Control30
Position Control Program Features33
What this Chapter Contains33
Overview of the Position Control Program33
Position Control Commands34
Enable34
Fault Reset35
Jog Forward, Jog Reverse35
Set Position35
Homing35
Velocity35
Relative36
Absolute36
Position Index36
Gear in36
Stop37
Halt37
Watchdog37
Additive37
Superimposed37
Phasing Relative38
Latching38
Virtual Master38
Actual Position38
Position Calculation39
Actual Position Scaling40
Actual Position Tracking40
Terms and Definitions40
Overview41
Example 1 - Pulley Transmission with Position Feedback from Motor Encoder42
Example 2 - Pulley Transmission with Position Feedback from Load-Side Encoder43
Example 3 - Linear Screw with Laser Distance Measurement43
Modulo Operation44
Example44
Position Limits45
Software Limits45
Hardware Limits45
Position Latching45
Homing46
Homing Modes46
Mode 047
Mode 148
Mode 249
Mode 350
Mode 450
Position Controller51
Master Reference51
Virtual Master52
Master/Follower Functionality for Position Control53
Communication Parameters for Transmitting Data to Follower Drives54
Communication Parameters for Receiving Data from the Master Drive54
Example54
PI Control56
Cyclic Correction57
Example58
Transfer of Latching Data over Drive-To-Drive (D2D) Link59
Program Features61
What this Chapter Contains61
Drive Configuration and Programming61
Programming Via Parameters62
Adaptive Programming62
Settings and Diagnostics63
Application Programming63
Control Interfaces63
Programmable Analog Inputs63
Settings and Diagnostics64
Programmable Analog Outputs64
Programmable Digital Inputs and Outputs64
Programmable Relay Outputs65
Settings and Diagnostics65
Programmable I/O Extensions65
Fieldbus Control66
Settings and Diagnostics66
Master/Follower Functionality66
General66
Load Share Function with a Speed-Controlled Follower68
Communication68
Construction of the Master/Follower Link70
Example Parameter Settings72
Specifications of the Fiber Optic Master/Follower Link73
Settings and Diagnostics73
External Controller Interface74
General74
Topology74
Communication75
Control of a Supply Unit (LSU)76
General76
Communication76
Settings and Diagnostics77
Motor Control77
Direct Torque Control (DTC)77
Reference Ramping78
Special Acceleration/Deceleration Ramps78
Settings and Diagnostics78
Constant Speeds78
Speed Controller Autotune79
Before Activating the Autotune Routine80
Autotune Modes80
Autotune Results81
Warning Indications82
Settings and Diagnostics82
Oscillation Damping82
Tuning Procedure for Oscillation Damping83
Settings and Diagnostics83
Resonance Frequency Elimination83
Rush Control84
Settings and Diagnostics84
Encoder Support84
Encoder Echo and Emulation85
Settings and Diagnostics85
Jogging85
Settings and Diagnostics87
Scalar Motor Control88
IR Compensation for Scalar Motor Control88
Settings and Diagnostics89
Autophasing89
Autophasing Modes91
Settings and Diagnostics91
Flux Braking92
Settings and Diagnostics92
DC Magnetization93
Pre-Heating93
Pre-Magnetization93
DC Hold93
Post-Magnetization94
Continuous Magnetization94
Settings and Diagnostics95
Motor Temperature Estimation95
Hexagonal Motor Flux Pattern95
Settings and Diagnostics96
Application Control96
Application Macros96
Mechanical Brake Control96
Inputs of the Brake Control Logic96
Outputs of the Brake Control Logic97
Brake State Diagram97
Timing Diagram100
Wiring Example101
Settings and Diagnostics102
DC Voltage Control102
Overvoltage Control102
Undervoltage Control (Power Loss Ride-Through)102
Automatic Restart103
Settings and Diagnostics104
Voltage Control and Trip Limits105
Settings and Diagnostics105
Brake Chopper106
Settings and Diagnostics106
DC Voltage Boost106
Description of the DC Voltage Boost Function106
Use Case Examples107
Limits108
Safety and Protections110
Emergency Stop110
Settings and Diagnostics110
Motor Thermal Protection111
Motor Thermal Protection Model111
Temperature Monitoring Using PTC Sensors111
Temperature Monitoring Using Pt100 or Pt1000 Sensors113
Temperature Monitoring Using KTY84 Sensors113
Motor Fan Control Logic (Parameters 35.100114
Ex Motor Support (Parameter 95.15 , Bit 0)114
Settings and Diagnostics114
Motor Overload Protection115
Settings and Diagnostics115
Thermal Protection of Motor Cable116
Settings and Diagnostics116
Automatic Fault Resets116
Other Programmable Protection Functions116
External Events (Parameters 31.01116
Motor Phase Loss Detection (Parameter 31.19 )117
Earth (Ground) Fault Detection (Parameter 31.20 )117
Safe Torque off Detection (Parameter 31.22 )117
Swapped Supply and Motor Cabling (Parameter 31.23 )117
Stall Protection (Parameters 31.24117
Overspeed Protection (Parameter 31.30 )117
Ramp Stop Supervision (Parameters 31.32 , 31.33 , 31.37 and 31.38 )117
Main Cooling Fan Supervision (Parameter 31.35 )118
Custom Motor Current Fault Limit (Parameter 31.42 )118
Local Control Loss Detection (Parameter 49.05 )118
Diagnostics118
Fault and Warning Messages, Data Logging118
Signal Supervision118
Settings and Diagnostics118
Maintenance Timers and Counters118
Settings and Diagnostics119
Load Analyzer119
Peak Value Logger119
Amplitude Loggers120
Miscellaneous120
User Parameter Sets120
Settings and Diagnostics121
Parameter Checksum Calculation121
Settings and Diagnostics122
User Lock123
Settings and Diagnostics123
Data Storage Parameters124
Settings and Diagnostics124
Reduced Run Function124
Activation of the Reduced Run Function125
Du/Dt Filter Support126
Settings and Diagnostics126
Sine Filter Support126
Router Mode for BCU Control Unit127
Settings and Diagnostics128
Parameters129
What this Chapter Contains129
Terms and Abbreviations130
Parameter Group Summary131
Parameter Listing134
Actual Values134
Input References140
Warnings and Faults142
Diagnostics150
Control and Status Words152
System Info169
Standard DI, RO173
Standard DIO, FI, FO180
Standard AI186
Standard AO192
O Extension Module 1198
O Extension Module 2226
O Extension Module 3232
Operation Mode238
Start/Stop/Direction241
Start/Stop Mode252
Speed Reference Selection263
Speed Reference Ramp270
Speed Reference Conditioning277
Speed Control285
Torque Reference Chain297
Limits306
Fault Functions316
Supervision328
Generic Timer & Counter332
Motor Thermal Protection340
Load Analyzer355
Brake Chopper359
Mechanical Brake Control362
Energy Efficiency367
Monitoring/Scaling Settings368
Data Storage372
Panel Port Communication375
Fieldbus Adapter (FBA)379
FBA a Settings388
FBA a Data in390
FBA a Data out391
FBA B Settings392
FBA B Data in394
FBA B Data out395
Embedded Fieldbus396
DDCS Communication405
D2D and DDCS Transmit Data423
D2D and DDCS Receive Data430
Position Status & Control Words440
Position Profile450
Position Indexing457
Cyclic Correction460
PI Control462
Axis Position463
Master Position472
Position Control478
Feedback Selection484
Encoder Module Settings489
Encoder 1 Configuration493
Encoder 2 Configuration501
LSU Control504
HW Configuration507
System516
Motor Control527
User Motor Parameters533
Motor Data536
Safety544
O Bus Configuration544
O Bus Service545
O Bus Diagnostics545
O Bus Fan Identification545
Fault Tracing547
What this Chapter Contains547
Safety547
Indications547
Warnings and Faults547
Pure Events548
Editable Messages548
Warning/Fault History and Analysis548
Event Logs548
Auxiliary Codes549
Factory Data Logger549
Other Data Loggers549
User Data Logger549
PSL2 Data Logger549
Parameters that Contain Warning/Fault Information549
Event Word (Parameters 04.40550
QR Code Generation for Mobile Service Application550
Warning, Fault and Pure Event Messages551
Auxiliary Codes for Line-Side Converter Warnings597
Auxiliary Codes for Line-Side Converter Faults600
Fieldbus Control through the Embedded Fieldbus Interface (EFB)605
What this Chapter Contains605
System Overview606
Connecting the Fieldbus to the Drive606
Setting up the Embedded Fieldbus Interface607
Setting the Drive Control Parameters608
Basics of the Embedded Fieldbus Interface610
Control Word and Status Word611
References611
Actual Values611
Data Input/Outputs611
Control of Drive Outputs through EFB612
Register Addressing612
About the Control Profiles612
The ABB Drives Profile613
Control Word613
Status Word615
State Transition Diagram616
References618
Actual Values619
Modbus Holding Register Addresses620
The Transparent Profile620
Modbus Function Codes621
Exception Codes622
Coils (0Xxxx Reference Set)622
Discrete Inputs (1Xxxx Reference Set)624
Error Code Registers (Holding Registers 400090625
Fieldbus Control through a Fieldbus Adapter627
What this Chapter Contains627
System Overview627
Basics of the Fieldbus Control Interface629
Control Word and Status Word630
Debugging the Network Words630
References631
Debugging the Network Words631
Scaling of References631
Actual Values632
Debugging the Network Words632
Scaling of Actual Values632
Contents of the Fieldbus Control Word (ABB Drives Profile)633
Contents of the Fieldbus Status Word (ABB Drives Profile)635
The State Diagram (ABB Drives Profile)636
Setting up the Drive for Fieldbus Control637
Parameter Setting Example: FPBA (PROFIBUS DP)638
Control Chain Diagrams641
What this Chapter Contains641
Position Reference Profile Selection642
Master Reference Source Selection and Modification643
PI Control for Master Velocity Correction644
Position Controller645
Actual Position Feedback Configuration646
Speed Reference Source Selection I647
Speed Reference Source Selection II648
Speed Reference Ramping and Shaping649
Motor Feedback Configuration650
Speed Error Calculation651
Speed Controller652
Torque Reference Source Selection and Modification653
Operating Mode Selection654
Reference Selection for Torque Controller655
Torque Limitation656
Torque Controller657
Master/Follower Communication I (Master)658
Master/Follower Communication II (Follower)659
Further Information661

ABB ACS880 N5700 Series - Page 3

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